Hyundai Santa Fe (2006 year). Manual — part 712
MT -8
MANUAL TRANSAXLE (M5GF2)
REMOVAL
E1C16812
CAUTION
• Use a cover not to damage the vehicle sur-
face.
• Disconnect connectors carefully not to be
damaged.
NOTE
• Mark wires or hoses for identification not to be
confused.
1.
Remove the inter cooler assembly and the engine
cover.(See ’EM’ group).
2.
Remove the battery (A).
A
SCMMT6001D
3.
Disconnect the AFS connector (A).
A
SCMMT6001L
4.
Remove the air cleaner hose(B) and loosen the clamp
bolt(A).
B
A
SCMMT6017L
5.
Remove the air cleaner upper cover(B) by removing
the clips(A).
B
A
SCMAT6004D
6.
Remove the air cleaner assembly (B) by removing the
two mounting bolts(A).
A
SCMAT6005D
MANUAL TRANSAXLE SYSTEM
MT -9
7.
Remove the battery tray (B) by removing the four
mounting bolts (A).
A
B
SCMMT6005D
8.
Remove the ground wire (A) from the transaxle case.
A
SCMMT6003L
9.
Disconnect the vehicle speed sensor connector (A)
and the back up lamp switch(B).
B
A
AMLF012A
10. Remove the control cable assemblies(A) by removing
the snap pins(B) and clips(C).
A
KMRE009D
11. Remove C.S.C (Concentric Slave Cylinder) tube(A)
which is being clamped by loosening the nut(B).
A
C
B
KMRE009F
12. Remove the four mounting bolts of upper part of the
transaxle.
MT -10
MANUAL TRANSAXLE (M5GF2)
13. Support the engine and transaxle by using the special
tool (09200-38001).
09200-38001
SCMMT6004L
14. Remove the transaxle insulator bracket (B) by remov-
ing the bolts (A).
A
KMRE009W
15. Remove the front wheels and tires. (see SS group)
16. Lift up the vehicle.
17. Remove the steering column joint bolt.
(see ST
group).
18. Remove the under cover(A).
A
SCMMT6026L
19. Drain power steering oil through the return tube. (see
ST group)
20. Disconnect the power steering pressure hose (A) from
the power steering oil pump.
21. Drain the tranaxle fluid through the drain plug.
22. Disconnect the lower arm, the tie rod end ball joint,
the stabilizer bar link from the front knuckle. (see SS
group)
23. Remove the roll stopper mounting bolts.
24. Remove the mounting bolts from the sub frame by
supporting the sub frame with a jack. (see SS group)
25. Remove the drive shafts from the transaxle. (see DS
group)
26. Disconnect the starter motor connector and remove
the starter motor. (see EE group)
27. In case of 4WD, remove the transfer case assem-
bly.(See ’Transfer case’ removal).
28. Remove the mounting bolts of lower part of the
transaxle, and the left side cover and remove the
transaxle assembly by supporting it with a jack.
MANUAL TRANSAXLE SYSTEM
MT -11
INSTALLATION
E3C9C32E
Installation is in the reverse order of removal.
Perform the following :
• Adjust the shift cable.
• Refill the transaxle with fluid.
• Refill the radiator with engine coolant.
• Bleed air from the cooling system with the heater
valve open.
• Clean the battery posts and cable terminals with
sandpaper, assemble them, and apply grease to
prevent corrosion.
1.
Lowering the vehicle or lifting up a jack, install the
transaxle assembly.
2.
Tighten the transaxle under mounting bolts.
TORQUE:
65~85 Nm(6.5~8.5 kgf.m, 47.0~61.5 lb-ft)
3.
Install the starter motor and connect the starter motor
connector. (see EE group)
4.
In case of 4WD, install the transfer case assem-
bly.(See ’Transfer case’ installation)
5.
Install the drive shafts to the transaxle. (See "DS"
group)
6.
Install the transaxle insulator (B) and mounting
bracket (C) by tightening the bolts (A).
TORQUE:
60~80 Nm (6~8 kgf.m, 43.6~58.2 lb-ft)
A
KMRE009W
7.
Install the sub frame. (see SS group)
TORQUE:
60~80 Nm(6.0~8.0 kgf.m, 65.1~79.5 lb-ft)
8.
Connect the power steering return hose. (see ST
group)
9.
Connect the lower arm, the rod end ball joint, the sta-
bilizer bar link to the front knuckle.(see SS group)
10. Install the steering column joint bolt.(See ST group).
11. Install the C.S.C (Cincentric Slave Cylinder) tube(A)
by tightening the nut(B).
A
C
B
KMRE009F
12. Refill transaxle oil through the inlet hole(A).
TORQUE:
30~35 Nm(3.0~3.5 kgf.m, 21.8~25.4 lb-ft)
13. Install the under cover(A).
A
SCMMT6026L
14. Install the front wheels and tires. (see SS group)
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