Chrysler PT Cruiser. Manual — part 824
(6) Remove the OD/Reverse pressure plate snap
ring (Fig. 238).
(7) Remove OD/Reverse pressure plate (Fig. 238).
(8) Remove OD/Reverse pressure plate wave snap
ring (Fig. 238).
(9) Remove OD clutch pack (Fig. 238). Tag com-
ponents for assembly identification.
Fig. 238 Overdrive Clutch Assembly
1 - SNAP RING
2 - OD/REVERSE PRESSURE PLATE
3 - SNAP RING (WAVE)
4 - CLUTCH DISC (3)
5 - CLUTCH STEEL (2)
6 - INPUT CLUTCH ASSEMBLY
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INPUT CLUTCH ASSEMBLY (Continued)
(10) Remove and inspect OD and UD Shafts, as
well as #3 thrust washer and plate, and #2 needle
bearing (Fig. 239).
Fig. 239 Overdrive/Underdrive Shafts
1 - OVERDRIVE SHAFT
2 - #3 THRUST PLATE (3 TABS)
3 - #3 THRUST WASHER (5 TABS)
4 - UNDERDRIVE SHAFT
5 - #2 NEEDLE BEARING (3 TABS)
6 - INPUT CLUTCH ASSEMBLY
PT
40TE AUTOMATIC TRANSAXLE
21 - 251
INPUT CLUTCH ASSEMBLY (Continued)
(11) Remove the OD/UD reaction plate tapered
snap ring, reaction plate, and first friction disc (Fig.
240).
(12) Remove the UD clutch flat snap ring and rest
of UD clutch pack (Fig. 240). Tag clutch pack for
assembly identification.
Fig. 240 Underdrive Clutch Assembly
1 - SNAP RING (TAPERED)
2 - OD/UD REACTION PLATE
3 - CLUTCH DISC (3)
4 - SNAP RING (FLAT)
5 - CLUTCH PLATE (3)
6 - INPUT CLUTCH ASSEMBLY
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INPUT CLUTCH ASSEMBLY (Continued)
CAUTION: Compress return spring just enough to
remove or install snap ring.
(13) Using Tool 5059A and an arbor press, com-
press UD clutch piston/spring enough to remove snap
ring (Fig. 241) (Fig. 242).
(14) Remove spring retainer, spring, and piston
(Fig. 242).
Fig. 241 UD Spring Retainer Snap Ring
1 - SNAP RING PLIERS
2 - ARBOR PRESS RAM
3 - SNAP RING
4 - SPECIAL TOOL 5059A
Fig. 242 Underdrive Clutch Piston, Spring and Retainer
1 - SNAP RING
2 - SPRING RETAINER
3 - SPRING
4 - UD CLUTCH PISTON
5 - SEAL, OUTER
6 - SEAL, INNER
7 - INPUT CLUTCH ASSEMBLY
PT
40TE AUTOMATIC TRANSAXLE
21 - 253
INPUT CLUTCH ASSEMBLY (Continued)
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