Chrysler PT Cruiser. Manual — part 921
BASECOAT/CLEARCOAT
FINISH
DESCRIPTION
On most vehicles a two-part paint application
(basecoat/clearcoat) is used. Color paint that is
applied to primer is called basecoat. The clearcoat
protects the basecoat from ultraviolet light and pro-
vides a durable high-gloss finish.
CAUTION: Do not use abrasive chemicals or com-
pounds on painted surfaces. Damage to finish can
result.
Do not use harsh alkaline based cleaning solvents
on painted surfaces. Damage to finish or color can
result.
PAINT CODE
DESCRIPTION
Exterior vehicle body colors are identified on the
Body Code plate. (Refer to VEHICLE DATA/VEHI-
CLE
INFORMATION/BODY
CODE
PLATE
-
DESCRIPTION). The paint code is also identified on
the Vehicle Safety Certification Label which is
located on the drivers door shut face. The first digit
of the paint code listed on the vehicle indicates the
sequence of application, i.e.: P = primary coat, Q =
secondary coat. The codes listed in the Color Code
Chart are used for manufacturing purposes.
PAINT TOUCH-UP
DESCRIPTION
When a painted metal surface has been scratched
or chipped, it should be touched up as soon as possi-
ble to avoid corrosion. For best results, use Mopar
t
Scratch Filler/Primer, Touch Up Paints and Clear Top
Coat. (Refer to VEHICLE DATA/VEHICLE INFOR-
MATION/BODY CODE PLATE - DESCRIPTION).
WARNING: USE AN OSHA APPROVED RESPIRATOR
AND SAFETY GLASSES WHEN SPRAYING PAINT
OR SOLVENTS IN A CONFINED AREA. PERSONAL
INJURY CAN RESULT.
TOUCH UP PROCEDURE
(1) Scrape loose paint and corrosion from inside
scratch or chip.
(2) Clean affected area with Mopar
t Tar/Road Oil
Remover, and allow to dry.
(3) Fill the inside of the scratch or chip with a coat
of filler/primer. Do not overlap primer onto good sur-
face finish. The applicator brush should be wet
enough to puddle-fill the scratch or chip without run-
ning. Do not stroke brush applicator on body surface.
Allow the filler/primer to dry hard.
(4) Cover the filler/primer with color touch up
paint. Do not overlap touch up color onto the original
color coat around the scratch or chip. Butt the new
color to the original color, if possible. Do not stroke
applicator brush on body surface. Allow touch up
paint to dry hard.
(5) On vehicles without clearcoat, the touch up
color can be lightly finesse sanded (1500 grit) and
polished with rubbing compound.
(6) On vehicles with clearcoat, apply clear top coat
to touch up paint with the same technique as
described in Step 4. Allow clear top coat to dry hard.
If desired, Step 5 can be performed on clear top coat.
WARNING: AVOID PROLONGED SKIN CONTACT
WITH PETROLEUM OR ALCOHOL – BASED CLEAN-
ING SOLVENTS. PERSONAL INJURY CAN RESULT.
FINESSE SANDING/BUFFING &
POLISHING
DESCRIPTION
Minor acid etching, orange peel, or smudging in
clearcoat or single-stage finishes can be reduced with
light finesse sanding, hand buffing, and polishing. If
the finish has been finesse sanded in the past,
it cannot be repeated. Finesse sanding opera-
tion should be performed by a trained automo-
tive paint technician.
CAUTION:
Do
not
remove
clearcoat
finish,
if
equipped. Basecoat paint must retain clearcoat for
durability.
23 - 142
PAINT
PT
QUARTER GLASS - PT-27
TABLE OF CONTENTS
page
page
QUARTER GLASS - PT-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
. . . . . . . . . . . . . . . . . . . . . . . . 143
. . . . . . . . . . . . . . . . . . . . . . . 143
QUARTER GLASS - PT-27
REMOVAL
(1) Raise quarter glass to full up position, if possi-
ble, to aid in removal.
(2) Remove quarter trim panel. (Refer to 23 -
BODY/INTERIOR/QUARTER
PANEL
TRIM
-
REMOVAL).
(3) Lower convertible top.
(4) Remove water dam.
(5) Disconnect wire connector to power window
motor.
(6) Remove fasteners attaching quarter window
module to inner quarter panel (Fig. 1).
(7) Lift quarter window module upward and out
opening at top of quarter panel.
(8) Separate quarter glass from quarter window
module.
INSTALLATION
(1) Raise glass lift channel to full up position.
(2) Position quarter glass on quarter window mod-
ule (Fig. 1).
(3) Loosely install fasteners holding quarter glass
to quarter window module.
(4) Lower convertible top.
(5) Lower quarter window module into position
through opening in top of quarter panel.
(6) Install fasteners holding quarter window mod-
ule to inner quarter panel.
(7) Connect wire connector to power window motor.
(8) Adjust quarter glass as necessary (Refer to 23 -
BODY/ADJUSTABLE QUARTER GLASS - ADJUST-
MENTS).
(9) Install water dam. (Refer to 23 - BODY/DOOR
- FRONT/WATER DAM - INSTALLATION).
(10) Install quarter trim panel. (Refer to 23 -
BODY/INTERIOR/QUARTER
PANEL
TRIM
-
INSTALLATION).
ADJUSTMENTS
ADJUSTMENT
Refer to Front Door Glass - Adjustments PT-27 for
proper adjustment procedures. (Refer to 23 - BODY/
DOOR - FRONT/DOOR GLASS - ADJUSTMENTS).
Fig. 1 QUARTER WINDOW REGULATOR
1 - QUARTER WINDOW GLASS
2 - QUARTER GLASS RETAINER AND NUT
3 - QUARTER WINDOW REGULATOR
4 - REGULATOR ATTACHING NUTS
5 - QUARTER GLASS ATTACHING SCREW
6 - GLASS TO LIFT PLATE BUSHING
PT
QUARTER GLASS - PT-27
23 - 143
SEATS
TABLE OF CONTENTS
page
page
CHILD SEAT TETHER ANCHOR BEZEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
. . . . . . . . . . . . . . . . . . . . . . . . 145
FRONT SEAT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
. . . . . . . . . . . . . . . . . . . . . . . . 145
FRONT SEAT BACK - WITH FRONT SEAT
BACK PANEL
REMOVAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
. . . . . . . . . . . . . . . . . . . . . . . . 149
FRONT SEAT BACK
. . . . . . . . . . . . . . . . . . . . . . . . . . 152
. . . . . . . . . . . . . . . 156
. . . . . . . . . . . . . . . . . . . . . . 160
FRONT SEAT BACK COVER/FOAM
. . . . . . . . . . . . . . . . . . . . . . . . . . 168
. . . . . . . . . . . . . . . 172
. . . . . . . . . . . . . . . . . . . . . . 174
FRONT SEAT BACK COVER - WITHOUT
FRONT SEAT BACK PANEL
REMOVAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
. . . . . . . . . . . . . . . . . . . . . . . . 183
FRONT SEAT CUSHION
. . . . . . . . . . . . . . . . . . . . . . . . . . 187
. . . . . . . . . . . . . . . 189
. . . . . . . . . . . . . . . . . . . . . . 190
FRONT SEAT CUSHION COVER
. . . . . . . . . . . . . . . . . . . . . . . . . . 193
. . . . . . . . . . . . . . . 194
. . . . . . . . . . . . . . . . . . . . . . 194
HEADREST - FRONT/REAR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
. . . . . . . . . . . . . . . . . . . . . . . . 196
REAR SEAT
. . . . . . . . . . . . . . . . . . . . . . . . . . 197
. . . . . . . . . . . . . . . 197
. . . . . . . . . . . . . . . . . . . . . . 198
REAR SEAT BACK
. . . . . . . . . . . . . . . . . . . . . . . . . . 200
. . . . . . . . . . . . . . . 200
. . . . . . . . . . . . . . . . . . . . . . 201
REAR SEAT BACK COVER/FOAM
. . . . . . . . . . . . . . . . . . . . . . . . . . 202
. . . . . . . . . . . . . . . . . . . . . . . . . . 202
. . . . . . . . . . . . . . . . . . . . . . 205
REAR SEAT BACK CUSHION COVER/FOAM -
PT-27
REMOVAL - PT-27 ONLY
. . . . . . . . . . . . . . . . . 208
REAR SEAT BOLSTER - PT-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
. . . . . . . . . . . . . . . . . . . . . . . . 210
REAR SEAT BOLSTER COVER - PT-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
. . . . . . . . . . . . . . . . . . . . . . . . 211
REAR SEAT CUSHION
. . . . . . . . . . . . . . . . . . . . . . . . . . 212
. . . . . . . . . . . . . . . 212
. . . . . . . . . . . . . . . . . . . . . . 212
REAR SEAT BACK CUSHION / COVER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
. . . . . . . . . . . . . . . . . . . . . . . . 212
REAR SEAT LATCH COVER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
. . . . . . . . . . . . . . . . . . . . . . . . 213
UNDER SEAT STORAGE BIN
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
. . . . . . . . . . . . . . . . . . . . . . . . 214
23 - 144
SEATS
PT
CHILD SEAT TETHER ANCHOR
BEZEL
REMOVAL
(1) Lay rear seat back down (Fig. 1).
(2) Remove screws attaching Child Tether anchor
bezel.
INSTALLATION
(1) Place Child Tether anchor bezel in position
(Fig. 1).
(2) Install screws attaching bezels.
FRONT SEAT
REMOVAL
WARNING: BEFORE SERVICING THE SEAT THE
AIRBAG SYSTEM MUST BE DISARMED. FAILURE
TO DO SO MAY RESULT IN ACCIDENTAL DEPLOY-
MENT OF THE AIRBAG AND POSSIBLE PERSONAL
INJURY. REFER TO RESTRAINT SYSTEMS FOR
SERVICE PROCEDURES.
(1) Move seat to forward position.
(2) Remove bolts attaching rear of the seat track.
(3) Move seat to rearward position.
(4) Remove bolts attaching front of seat track to
floor (Fig. 2).
(5) Disengage electrical connectors, if equipped.
(6) Remove seat from vehicle.
INSTALLATION
WARNING: BEFORE SERVICING THE SEAT THE
AIRBAG SYSTEM MUST BE DISARMED. FAILURE
TO DO SO MAY RESULT IN ACCIDENTAL DEPLOY-
MENT OF THE AIRBAG AND POSSIBLE PERSONAL
INJURY. REFER TO RESTRAINT SYSTEMS FOR
SERVICE PROCEDURES.
(1) Place seat into position in vehicle. Do not use
the head restraint, side shield, recliner handle, or the
adjuster lift bar to move the seat (Fig. 2).
(2) Engage electrical connectors, if equipped.
(3) Install bolts attaching seat track to floor cross-
member. Tighten front seat bolt to 55 N·m (40 ft.
lbs.) torque.
(4) Install rear seat track attaching bolts. Tighten
rear seat bolts to 55 N·m (40 ft. lbs.) torque.
Fig. 1 CHILD TETHER ANCHOR BEZEL
1 - REAR SEAT BACK
2 - CHILD TETHER ANCHOR BEZEL
Fig. 2 FRONT SEAT
1 - FRONT SEAT ASSEMBLY
2 - FRONT SEAT RISER
PT
SEATS
23 - 145
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