Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 666
FRONT FENDER
REMOVAL
(1) Remove headlamp housing.
(2) Remove mud guard.
(3) Remove inner splash shield.
(4) Remove fender to fascia bolt (Fig. 5) or (Fig. 6).
(5) Remove fender bolt to lower rocker panel.
(6) Remove fender bolt to lower cowl.
(7) Pull fascia away from fender.
(8) Remove bolts attaching fender to upper rail.
(9) Remove fender from vehicle.
INSTALLATION
(1) Place fender in position on vehicle.
(2) Start the center upper rail bolt (Fig. 5) or (Fig. 6).
(3) From inside engine compartment, start the
center upper rail bolt. Install all the bolts attaching
fender to upper rail and tighten.
(4) Install fender to lower cowl panel bolt.
(5) Install fender to rocker panel bolt.
(6) Place fascia into position.
(7) Install fender to fascia bolt.
(8) Install inner splash shield.
Fig. 5 RIGHT FENDER
1 - FRONT FENDER
Fig. 6 LEFT FENDER
1 - FENDER
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EXTERIOR
23 - 61
(9) Install mud guard.
(10) Install headlamp assembly.
(11) Check fender for flush and gap.
FUEL FILL DOOR
REMOVAL
(1) Open fuel filler door.
(2) Remove the two torx screws (Fig. 7).
(3) Remove fuel filler door from vehicle.
INSTALLATION
(1) Place fuel filler door into position.
(2) Install the two torx screws.
(3) Ensure that door operates properly.
GRILLE
REMOVAL
REMOVAL - JR-41
(1) Remove front bumper fascia from the vehicle
(Refer to 13 - FRAMES & BUMPERS/BUMPERS/
FRONT FASCIA - REMOVAL).
(2) Unsnap upper and lower grille surround(s).
Using a trim stick if necessary (Fig. 8).
(3) Remove screws attaching grille.
(4) Remove grille from fascia.
Fig. 8 FRONT GRILLE - JR-41
1 - GRILLE (4)
2 - ATTACHING SCREW(S)
3 - FRONT FASCIA
4 - UPPER GRILLE SURROUND
5 - LOWER GRILLE SURROUND
Fig. 7 Fuel Filler Door
1 - FUEL FILLER DOOR
2 - TORX SCREWS
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EXTERIOR
JR
FRONT FENDER (Continued)
REMOVAL - JR-27
(1) Remove front bumper fascia, (Refer to 13 -
FRAMES & BUMPERS/BUMPERS/FRONT FASCIA
- REMOVAL).
(2) Remove fascia from the vehicle.
(3) Remove foam impact bar from fascia.
(4) Remove clips attaching grille (Fig. 9).
(5) Remove grille from fascia.
(6) Transfer medallion.
(7) Remove grille from fascia.
INSTALLATION
INSTALLATION
(1) Position grille on fascia.
(2) Install screw(s) attaching grille to fascia (Fig.
8).
(3) Press into position the upper and lower grille
surround(s).
(4) Place fascia into position.
(5) Install front bumper fascia, (Refer to 13 -
FRAMES & BUMPERS/BUMPERS/FRONT FASCIA
- INSTALLATION).
INSTALLATION - JR-27
(1) Position grille on fascia.
(2) Install screws attaching grille to fascia (Fig. 9).
(3) Install foam impact bar to fascia.
(4) Place fascia into position.
(5) Install front bumper fascia, (Refer to 13 -
FRAMES & BUMPERS/BUMPERS/FRONT FASCIA
- INSTALLATION).
LEFT FRONT WHEELHOUSE
SPLASH SHIELD
REMOVAL
(1) Remove left front wheel. (Refer to 22 - TIRES/
WHEELS - REMOVAL)
(2) Remove the seven push pin fasteners, the three
screws, and remove the transmission splash shield
(Fig. 11).
(3) Remove the fender trim (Fig. 10).
(4) Remove the four push pin fasteners and
remove the wheelhouse splash shield (Fig. 12).
Fig. 9 FRONT GRILLE - JR-27
1 - FRONT FASCIA
2 - ATTACHING SCREWS
3 - FRONT GRILLE
Fig. 10 FENDER TRIM – TYPICAL
1 - SCREWS
2 - FENDER TRIM
Fig. 11 TRANSMISSION SPLASH SHIELD
1 - SPLASH SHIELD
2 - PUSH PIN FASTENERS
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EXTERIOR
23 - 63
GRILLE (Continued)
INSTALLATION
(1) Install the wheelhouse splash shield and install
the 4 push pin fasteners.
(2) Install the transmission splash shield, the
seven push pin fasteners, and the three screws.
(3) Install the fender trim and the trim screws.
(4) Install the wheel assembly. (Refer to 22 -
TIRES/WHEELS - INSTALLATION)
RADIATOR SUPPORT
CROSSMEMBER
REMOVAL
(1) Release hood latch and open hood.
(2) Remove push-in fasteners attaching fascia/
grille to radiator support crossmember.
(3) Remove bolts attaching support braces to bot-
tom of radiator support crossmember.
(4) Remove bolts attaching crossmember to radia-
tor closure panel.
(5) Remove nuts attaching hood latch to radiator
support crossmember.
(6) Remove radiator support crossmember from
vehicle.
INSTALLATION
(1) Install radiator support crossmember to vehi-
cle.
(2) Install nuts attaching hood latch to radiator
support crossmember.
(3) Install bolts attaching crossmember to radiator
closure panel.
(4) Install bolts attaching support braces to bottom
of radiator support crossmember.
(5) Install push-in fasteners attaching fascia/grille
to radiator support crossmember.
(6) Close hood.
REAR WHEELHOUSE SPLASH
SHIELD
REMOVAL
(1) Remove the wheel. (Refer to 22 - TIRES/
WHEELS - REMOVAL)
(2) Remove the six push pin fasteners, two screws
and remove the wheelhouse splash shield (Fig. 13).
INSTALLATION
(1) Position the splash shield and install the six
push pin fasteners and two screws.
(2) Install the wheel. (Refer to 22 - TIRES/
WHEELS - INSTALLATION)
Fig. 12 WHEELHOUSE SPLASH SHIELD
1 - WHEELHOUSE SPLASH SHIELD
2 - PUSH PIN FASTENERS
Fig. 13 WHEELHOUSE SPLASH SHIELD
1 - SPLASH SHIELD
2 - PUSH PIN FASTENERS
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EXTERIOR
JR
LEFT FRONT WHEELHOUSE SPLASH SHIELD (Continued)
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