Chrysler Pacifica. Manual — part 811

(5) Remove inner belt weathersrip. (Refer to 23 -

BODY/WEATHERSTRIP/SEALS/REAR

DOOR

INNER BELT WEATHERSTRIP - INSTALLATION).

(6) Cycle glass upward and visually check that

window is properly seated in glass run.

(7) Install speaker.
(8) Install watershield. (Refer to 23 - BODY/

DOORS - REAR/WATERSHIELD - INSTALLATION).

(9) Install door trim panel. (Refer to 23 - BODY/

DOORS - REAR/TRIM PANEL - INSTALLATION).

(10) Close door.

DOOR HEADER BLACK OUT
TAPE

REMOVAL

(1) Warm the door header blackout tape and door

metal to approximately 27° C (80° F) using a suitable
heat lamp or heat gun (Fig. 18).

(2) Pull stick on blackout tape from painted sur-

face.

(3) Remove adhesive tape residue from painted

surface of door.

(4) Use a 3M Scotch-Brite™ Molding Adhesive and

Stripe Removal Disc, or equivalent, to clean adhesive
residue from painted surfaces. These products are
available from automotive paint suppliers. Refer to
instructions supplied with the specific product for
proper usage.

INSTALLATION

(1) Door header blackout tape cannot be reused;

(a) Remove tape residue from door.
(b) Clean back of door header blackout tape with

Mopar

t Super Kleen, or equivalent.

(c) Wipe door header blackout tape dry with lint

free cloth.

(d) Apply a single coat of Mopar

t TPO Molding

Prep to tape side of door header blackout tape and
allow to dry thoroughly.

(e) Apply new body side molding (two sided

adhesive) tape to back of door header blackout tape
(Fig. 18).
(2) Clean body surface with Mopar

t Super Kleen,

or equivalent. Wipe surface dry with lint free cloth.

(3) Apply door header blackout tape from rear to

front of door.

(4) Using a felt pad or clean shop towel apply

enough force to assure adhesion. Do not apply exces-
sive force, or damage to door header blackout tape
may result.

EXTERIOR HANDLE

REMOVAL

(1) Roll door glass up.
(2) Remove door trim panel. (Refer to 23 - BODY/

DOORS - REAR/TRIM PANEL - REMOVAL).

(3) Remove the watershield as necessary to gain

access to the outside door handle. (Refer to 23 -

Fig. 17 GLASS AND LIFT PLATE

1 - GLASS AND LIFT PLATE
2 - DOOR ASSEMBLY

Fig. 18 DOOR HEADER BLACK OUT TAPE

1 - C-PILLAR
2 - DOOR HEADER BLACK OUT TAPE
3 - BODY SIDE MOLDING (DOUBLE SIDED) TAPE
4 - ENSURE SURFACE IS CLEAN

CS

DOORS - REAR

23 - 39

DOOR GLASS (Continued)

BODY/DOORS

-

REAR/WATERSHIELD

-

REMOVAL).

(4) Remove screw attaching outside door handle

cover to outside handle bracket (Fig. 19).

(5) Disengage clip attaching door latch linkage to

outer door handle.

(6) Loosen the screw attaching outside door handle

cover to outside handle bracket, through access hole
in door inner panel.

(7) Remove outside door handle assembly and

cover at the same time, by pulling handle towards
the rear of vehicle.

(8) Loosen screws attaching outside handle bracket

to outer panel.

(9) Remove outside handle assembly from outer

door panel.

INSTALLATION

(1) Place outside handle assembly into inner door

panel.

(2) Tighten

screws

attaching

outside

handle

assembly and outside handle bracket to outer door
panel. Tighten to 4 N·m (37 in. lbs.) torque.

(3) Install outside door handle and cover assembly

into the outer door panel by inserting the pivot leg of
the handle into the front access hole (Fig. 19). While
inserting the handle pivot leg, move rear of handle
towards the outer panel until it makes contact. Push
forward on handle until it snaps into position.

(4) Install screw attaching outside door handle

cover to outside handle bracket.

(5) Engage clip attaching door lock linkage to out-

side door handle.

(6) Engage clip attaching door latch linkage to

outer door handle.

(7) Check outside handle for proper operation.
(8) Install the watershield as necessary to gain

access to the outside door handle. (Refer to 23 -
BODY/DOORS - REAR/WATERSHIELD - INSTAL-
LATION).

(9) Install door trim panel. (Refer to 23 - BODY/

DOORS - REAR/TRIM PANEL - INSTALLATION).

(10) Verify door handle assembly operation. For

adjustment (Refer to 23 - BODY/DOOR - FRONT/
LATCH - ADJUSTMENTS).

(11) Make outside door handle adjustment.

FRAME CLOSEOUT MOLDING

REMOVAL

(1) Open door.
(2) Lower door window glass.
(3) Remove rear door trim panel. (Refer to 23 -

BODY/DOORS

-

REAR/DOOR

TRIM

PANEL

-

REMOVAL).

(4) Remove door inner belt molding weatherstrip.

(Refer to 23 - BODY/WEATHERSTRIP/SEALS/REAR
DOOR INNER BELT MOLDING - REMOVAL).

(5) Remove door fixed glass run channel. (Refer to

23 - BODY/DOORS - REAR/GLASS RUN CHANNEL
- REMOVAL).

(6) Using a trim stick C-4755 or equivalent and

hand pull down on front door frame closeout molding
to disengage from window frame channel (Fig. 20).

(7) Remove closeout molding from vehicle.

Fig. 19 DOOR OUTSIDE HANDLE ASSEMBLY

1 - DOOR ASSEMBLY
2 - OUTSIDE HANDLE BRACKET ASSEMBLY

3 - STUD
4 - DOOR OUTSIDE HANDLE ASSEMBLY

23 - 40

DOORS - REAR

CS

EXTERIOR HANDLE (Continued)

INSTALLATION

(1) Lower door window glass.
(2) Place door frame close out molding into posi-

tion (Fig. 20).

(3) Starting at C-pillar to corner and work along

header to B-pillar belt line. Snapping molding into
place, using hand pressure.

(4) Finish inserting molding along C-pillar side of

door.

(5) Raise door window glass.
(6) Install door fixed glass run channel. (Refer to

23 - BODY/DOORS - REAR/DOOR FIXED GLASS
RUN CHANNEL - INSTALLATION).

(7) Install rear door inner belt molding weather-

strip. (Refer to 23 - BODY/WEATHERSTRIP/SEALS/
REAR

DOOR

INNER

BELT

MOLDING

-

INSTALLATION).

(8) Install rear door trim panel. (Refer to 23 -

BODY/DOORS

-

REAR/DOOR

TRIM

PANEL

-

INSTALLATION).

HINGE

REMOVAL

NOTE: It is not necessary to remove the door to
replace the hinges if they are replace one at a time.

(1) Release rear door latch and open door.
(2) Mark hinge foot print on both door and pillar

to aid when installing door (Fig. 21).

(3) Remove B-pillar trim to access inside/out bolts

to pillar.

(4) Support door on suitable lifting device.
(5) Remove bolts attaching hinge to B-pillar.
(6) Remove bolts attaching rear door to door hinge.
(7) Remove door hinge from vehicle.

INSTALLATION

NOTE: It is not necessary to remove the door to
replace the hinges if they are replace one at a time.

(1) Hinge pins can be serviced. remove spring nut

and remove pin. Install new pin and install spring
nut (Fig. 22).

CAUTION: When installing a new hinge, make sure
that the head of each hinge pin is fully seated into
the door hinge. Also, remove the plastic shipping
clip and replace it with the correct metal retaining
clip once the hinge pin is seated.

(2) Paint hinge prior to installation, if necessary.
(3) Position door hinge on vehicle (Fig. 21).
(4) Install bolts attaching hinge to pillar. Tighten

hinge bolts to 34 N·m (25 ft. lbs.) torque.

(5) Install bolts attaching rear door to door hinge.

Tighten hinge bolts to 34 N·m (25 ft. lbs.) torque.

(6) For proper tighten. sequence refer to (Fig. 23).

Fig. 20 DOOR FRAME CLOSE OUT MOLDING

1 - FRAME CLOSE OUT MOLDING
2 - OUT BOARD LIP OF MOLDING
3 - DOOR ASSEMBLY
4 - SLOTTED END AT BELT MOLDING

Fig. 21 REAR DOOR REMOVAL

1 - REAR DOOR
2 - SLOT (5.0 MM X 10.0 MM)
3 - ATTACHING BOLTS
4 - DOOR HINGES

CS

DOORS - REAR

23 - 41

FRAME CLOSEOUT MOLDING (Continued)

(7) Verify door alignment and operation. Adjust as

necessary. (Refer to 23 - BODY/BODY STRUCTURE/
GAP AND FLUSH - SPECIFICATIONS) and (Refer
to 23 - BODY/DOORS - REAR/DOOR - INSTALLA-
TION).

LATCH

REMOVAL

(1) Remove door trim panel. (Refer to 23 - BODY/

DOORS - REAR/TRIM PANEL - REMOVAL).

(2) Remove watershield. (Refer to 23 - BODY/

DOORS - REAR/WATERSHIELD - REMOVAL).

(3) Raise door glass.
(4) Disconnect clips holding lock and latch rods to

outside door handle (Fig. 24).

(5) Disengage wire connector from power door lock

motor, if equipped.

(6) Remove screws attaching latch to door end

frame.

(7) Remove door latch from door.

INSTALLATION

NOTE: The screws attaching the door latch to the
door end frame have nylon patches on the threads.
All screws must be replaced when the latch has
been removed.

(1) Insert inside handle latch link to door latch

and engage clip (Fig. 24).

(2) Place door latch in position on door end frame.
(3) Install screws attaching door latch to door end

frame. Tighten screws to 8 N·m (70 in. lbs.) torque.

(4) Insert other linkages to door latch and engage

clips.

(5) Connect wire connector into power door lock

motor, if equipped.

(6) For proper latch adjustment procedures (Refer

to 23 - BODY/DOORS - REAR/LATCH - ADJUST-
MENTS).

(7) Verify door latch and power door lock opera-

tion.

(8) Install watershield. (Refer to 23 - BODY/

DOORS - REAR/WATERSHIELD - INSTALLATION).

(9) Install front door trim panel. (Refer to 23 -

BODY/DOORS - REAR/TRIM PANEL - INSTALLA-
TION).

Fig. 22 HINGE PINS

1 - B-PILLAR
2 - PUSH ON SPRING NUT(S)
3 - HINGE ATTACHING PIN(S)
4 - DOOR HALF HINGE
5 - BODY HALF HINGE

Fig. 23 REAR DOOR HINGE TIGHT SEQUENCE

1 - RIGHT DOOR UPPER HINGE
2 - LEFT DOOR UPPER HINGE
3 - LEFT DOOR LOWER HINGE
4 - RIGHT DOOR LOWER HINGE
5 - REAR DOOR

23 - 42

DOORS - REAR

CS

HINGE (Continued)