Chrysler Pacifica. Manual — part 810

(8) Install screws attaching door check strap to

B-pillar (Fig. 5). (Refer to 23 - BODY/DOORS -
REAR/CHECK STRAP - INSTALLATION).

(9) Check door for alignment. (Refer to 23 - BODY/

BODY STRUCTURE/GAP AND FLUSH - SPECIFI-
CATIONS).

(10) Install upper and lower B-pillar trim panel.

(Refer to 23 - BODY/INTERIOR/B-PILLAR LOWER
TRIM - INSTALLATION) and (Refer to 23 - BODY/IN-
TERIOR/B-PILLAR UPPER TRIM - INSTALLATION).

(11) Tighten hinge bolts. (Refer to 23 - BODY/

DOORS - REAR/HINGE - INSTALLATION).

ADJUSTMENTS

ADJUSTMENT

NOTE: For vehicles equipped with four doors, it is
recommended that you adjust the rear door before
adjusting the front door.

•

Door

adjustment

measurements

should

be

taken from stationary or welded body panels like
the roof, rocker or quarter panels.

•

During adjustment procedures, it is recom-

mended that all the hinge fasteners be loosened
except for the upper most fasteners. Adjustments
can be made using the upper fasteners to hold the
door with final torque of the fasteners occurring
after correct door positioning is achieved.

FORE/AFT

NOTE: Fore/aft (lateral) door adjustment is done by
loosening the hinge to the hinge pillar fasteners
one hinge at a time and moving the door to the cor-
rect position. May require grinding off nubs to float
body side

(1) Support the door with a suitable lifting device.
(2) Loosen the hinge to hinge pillar fasteners. (Refer

to 23 - BODY/DOORS - REAR/HINGE - REMOVAL).

(3) Adjust the door to the correct position. (Refer

to

23

-

BODY/BODY

STRUCTURE/GAP

AND

FLUSH - SPECIFICATIONS).

(4) Tighten to hinge pillar fasteners to 27 N·m (20

ft. lbs.) torque. (Refer to 23 - BODY/DOORS - REAR/
HINGE - INSTALLATION)

NOTE: Use a suitable body sealer on the hinge to
body mating surfaces.

UP/DOWN

NOTE: Up/down door adjustment is done by loosen-
ing either the hinge to the hinge pillar fasteners or

the hinge to door fasteners and moving the door to
the correct position.

NOTE: The body side half of door hinges are keyed
to the body with a locator nub embossed in hinge
which engages a slot punched in pillar. Hinge can
not slide (moved) without removing the nub.

NOTE: When adjustment of the door requires the
loosening of the door to hinge fasteners.

(1) Support the door with a suitable lifting device.
(2) Remove the latch striker. (Refer to 23 - BODY/

DOORS - REAR/LATCH STRIKER - REMOVAL).

(3) Loosen the hinge to hinge pillar fasteners

(Refer to 23 - BODY/DOORS - REAR/HINGE -
REMOVAL) or loosen the hinge to door fasteners
(Refer to 23 - BODY/DOORS - REAR/DOOR -
REMOVAL).

(4) Adjust the door to the correct position. (Refer

to

23

-

BODY/BODY

STRUCTURE/GAP

AND

FLUSH - SPECIFICATIONS).

(5) Tighten to hinge pillar fasteners or the door to

hinges fasteners and fasteners to 27 N·m (20 ft. lbs.).
(Refer to 23 - BODY/DOORS - REAR/HINGE -
INSTALLATION).

(6) Install the latch striker. (Refer to 23 - BODY/

DOORS - REAR/LATCH STRIKER - INSTALLA-
TION).

IN/OUT

NOTE: In/out door adjustment is done by loosening
the hinge to door fasteners one hinge at a time and
moving the door to the correct position.

NOTE: When adjustment of the door requires the
loosening of the door to hinge fasteners.

(1) Support the door with a suitable lifting device.
(2) Remove the latch striker. (Refer to 23 - BODY/

DOORS - REAR/LATCH STRIKER - REMOVAL).

(3) Loosen the hinge to door fasteners. (Refer to 23

- BODY/DOORS - REAR/DOOR - REMOVAL).

(4) Adjust the front of the door to the correct posi-

tion. (Refer to 23 - BODY/BODY STRUCTURE/GAP
AND FLUSH - SPECIFICATIONS).

(5) Tighten the door to hinges fasteners to 27 N·m

(20 ft. lbs.).

(6) Install the latch striker. (Refer to 23 - BODY/

DOORS - REAR/LATCH STRIKER - INSTALLA-
TION).

CS

DOORS - REAR

23 - 35

DOOR (Continued)

DOOR FIXED GLASS RUN
CHANNEL

REMOVAL

(1) Lower door window glass.
(2) Remove door trim panel. (Refer to 23 - BODY/

DOORS - REAR/TRIM PANEL - REMOVAL).

(3) Remove watershield as necessary. (Refer to 23 -

BODY/DOORS

-

REAR/WATERSHIELD

-

REMOVAL).

(4) Remove inner belt weatherstrip (Refer to 23 -

BODY/WEATHERSTRIP/SEALS/REAR

DOOR

INNER BELT WEATHERSTRIP - REMOVAL).

(5) Remove screws attaching outer belt molding,

one at the inside of the rear door shut face at the
B-pillar and one at the inside of the rear door shut
face at the C-pillar.

(6) Remove outer belt molding using special tool

9093 (Fig. 8). (Refer to 23 - BODY/WEATHERSTRIP/
SEALS/REAR DOOR OUTER BELT MOLDING -
REMOVAL).

(7) Remove screw attaching glass run to door

panel (Fig. 9).

(8) Using a trim stick C-4755 or equivalent and

hand pull down on glass run disengage from window
frame channel.

(9) Remove fixed glass run channel from door.
(10) Remove quarter glass from fixed glass run

channel (Fig. 10) and (Fig. 11).

Fig. 8 OUTER BELT MOLDING

1 - OUTER BELT MOLDING
2 - SPECIAL TOOL #9093
3 - RETAINING TAB
4 - DOOR OUTER PANEL

Fig. 9 DOOR FIXED GLASS RUN ASSEMBLY

1 - DOOR ASSEMBLY
2 - DOOR FIXED GLASS RUN ASSEMBLY
3 - ATTACHING SCREW

Fig. 10 REAR DOOR QUARTER GLASS REMOVAL

1 - QUARTER GLASS
2 - REAR DOOR FIXED GLASS RUN CHANNEL

23 - 36

DOORS - REAR

CS

INSTALLATION

(1) Position quarter glass into the fixed glass run

channel (Fig. 12) and (Fig. 13).

(2) Place fixed glass run channel into position in

door.

(3) Install screw attaching glass run to door panel.
(4) Insert glass run into window frame channel

(Fig. 14).

(5) Install inner belt weatherstrip. (Refer to 23 -

BODY/WEATHERSTRIP/SEALS/REAR

DOOR

INNER BELT WEATHERSTRIP - INSTALLATION).

(6) Install outer belt molding. (Refer to 23 - BODY/

WEATHERSTRIP/SEALS/REAR

DOOR

OUTER

BELT MOLDING - INSTALLATION).

(7) Install outer belt molding attaching screws.
(8) Install watershield. (Refer to 23 - BODY/

DOORS - REAR/WATERSHIELD - INSTALLATION).

(9) Install door trim panel. (Refer to 23 - BODY/

DOORS - REAR/TRIM PANEL - INSTALLATION).

(10) Raise door window glass.

Fig. 11 REAR DOOR QUARTER GLASS

Fig. 12 REAR DOOR QUARTER GLASS

Fig. 13 REAR DOOR QUARTER GLASS REMOVAL

1 - QUARTER GLASS
2 - REAR DOOR FIXED GLASS RUN CHANNEL

Fig. 14 DOOR FIXED GLASS RUN ASSEMBLY

1 - DOOR ASSEMBLY
2 - DOOR FIXED GLASS RUN ASSEMBLY
3 - ATTACHING SCREW

CS

DOORS - REAR

23 - 37

DOOR FIXED GLASS RUN CHANNEL (Continued)

DOOR GLASS

REMOVAL

(1) Remove door trim panel.
(2) Remove watershield.
(3) Remove speaker.
(4) Remove inner belt weathersrip. (Refer to 23 -

BODY/WEATHERSTRIP/SEALS/REAR

DOOR

INNER BELT WEATHERSTRIP - REMOVAL).

(5) Position glass to gain access to regulator lift

plate and spring clip through access holes in door
panel (Fig. 15).

(6) Remove screw attaching fixed glass run chan-

nel to door panel. (Refer to 23 - BODY/DOORS -
REAR/GLASS RUN CHANNEL - REMOVAL).

(7) Remove fixed glass run channel, as necessary.
(8) Using a flat bladed tool to spread regulator lift

plate bracket to allow widow glass and lift plate be
release (Fig. 16).

(9) Disengage glass from glass run weatherstrip

(Fig. 17).

(10) Insert glass between glass run channel and

outer door panel.

(11) Lift glass upward and out of exterior side of

the opening at top of door.

(12) Remove glass from vehicle.

INSTALLATION

(1) Place glass into inner door panel position (Fig.

17).

(2) Using care, push down on window glass to lock

lift plate into lift plate bracket (Fig. 16).

(3) Install door fixer glass run channel. (Refer to

23 - BODY/DOORS - REAR/GLASS RUN CHANNEL
- INSTALLATION).

(4) Ensure window glass is in the glass run chan-

nel.

Fig. 15 REGULATOR LIFT PLATE AND SPRING CLIP

1 - INSERT FLAT TOOL TO HOLD GLASS IN THE UP POSITION
2 - DOOR GLASS
3 - ATTACHING REGULATOR SCREW(S) TO INNER DOOR
PANEL

4- REAR DOOR REGULATOR LIFT PLATE BRACKET
5 - REGULATOR LIFT PLATE

Fig. 16 REGULATOR LIFT PLATE BRACKET

1 - REGULATOR LIFT PLATE BRACKET
2 - REAR DOOR WINDOW REGULATOR

23 - 38

DOORS - REAR

CS