Chrysler Pacifica. Manual — part 809
DOORS - REAR
TABLE OF CONTENTS
page
page
REAR DOOR APPLIQUE
. . . . . . . . . . . . . . . . . . 32
. . . . . . . . . . . . . . . . . . 32
. . . . . . . . . . . . . . 32
. . . . . . . . . . . . . . 32
CHECK STRAP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
. . . . . . . . . . . . . . . . . . . . . . . . . 33
DOOR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
. . . . . . . . . . . . . . . . . . . . . . . . . 34
. . . . . . . . . . . . . . . . . . . . . . . . 35
DOOR FIXED GLASS RUN CHANNEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
. . . . . . . . . . . . . . . . . . . . . . . . . 37
DOOR GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
. . . . . . . . . . . . . . . . . . . . . . . . . 38
DOOR HEADER BLACK OUT TAPE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
. . . . . . . . . . . . . . . . . . . . . . . . . 39
EXTERIOR HANDLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
. . . . . . . . . . . . . . . . . . . . . . . . . 40
FRAME CLOSEOUT MOLDING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
. . . . . . . . . . . . . . . . . . . . . . . . . 41
HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
. . . . . . . . . . . . . . . . . . . . . . . . . 41
LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
. . . . . . . . . . . . . . . . . . . . . . . . . 42
. . . . . . . . . . . . . . . . . . . . . . . . 43
LATCH STRIKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
. . . . . . . . . . . . . . . . . . . . . . . . . 44
. . . . . . . . . . . . . . . . . . . . . . . . 44
TRIM PANEL
. . . . . . . . . . . . . . . . . . . . . . . . . 45
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
. . . . . . . . . . . . . . . . . . . . . . . . . 46
WATERSHIELD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
. . . . . . . . . . . . . . . . . . . . . . . . . 47
WINDOW REGULATOR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
. . . . . . . . . . . . . . . . . . . . . . . . . 49
REAR DOOR QUARTER GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
. . . . . . . . . . . . . . . . . . . . . . . . . 49
CS
DOORS - REAR
23 - 31
REAR DOOR APPLIQUE
REMOVAL
REMOVAL - B-PILLAR
(1) Roll door glass down.
(2) Remove outer door belt molding, as necessary.
(3) Remove screws attaching front edge of applique
to door frame (Fig. 1).
(4) Remove applique from vehicle.
REMOVAL - C-PILLAR
(1) Roll door glass down.
(2) Remove door trim panel. (Refer to 23 - BODY/
DOORS - REAR/DOOR TRIM PANEL - REMOVAL).
(3) Remove rear door inner belt molding weather-
strip. (Refer to 23 - BODY/WEATHERSTRIP/SEALS/
REAR
DOOR
INNER
BELT
MOLDING
-
REMOVAL).
(4) Remove fixed glass run assembly. (Refer to 23 -
BODY/DOORS - REAR/DOOR FIXED GLASS RUN
CHANNEL - REMOVAL).
(5) Remove outer door belt molding. (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/REAR
DOOR
OUTER BELT MOLDING - REMOVAL).
(6) Remove screws attaching front edge of applique
to door frame (Fig. 2).
(7) Remove applique from vehicle.
INSTALLATION
INSTALLATION - B-PILLAR
(1) Position applique on vehicle.
(2) Hook rear edge of applique over rear edge of
door frame and seat applique bottom edge on sheet
metal (Fig. 1).
(3) Install
screws
attaching
applique
to
door
frame.
(4) Install outer door belt molding.
INSTALLATION - C-PILLAR
(1) Position applique on vehicle.
(2) Hook rear edge of applique over rear edge of
door frame and seat applique bottom edge on sheet
metal (Fig. 2).
(3) Install
screws
attaching
applique
to
door
frame.
(4) Install door fixed glass run channel. (Refer to
23 - BODY/DOORS - REAR/GLASS RUN CHANNEL
- INSTALLATION).
(5) Install inner belt molding weatherstrip. (Refer
to 23 - BODY/WEATHERSTRIP/SEALS/REAR DOOR
INNER
BELT
MOLDING
WEATHERSTRIP
-
INSTALLATION)
(6) Install outer door belt molding. (Refer to 23 -
BODY/WEATHERSTRIP/SEALS/REAR
DOOR
OUTER BELT MOLDING - INSTALLATION).
(7) Install rear door trim panel. (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - INSTALLA-
TION).
Fig. 1 DOOR B-PILLAR APPLIQUE
1 - B-PILLAR
2 - B-PILLAR APPLIQUE
3 - ATTACHING SCREWS
Fig. 2 DOOR C-PILLAR APPLIQUE
1 - ATTACHING SCREWS
2 - C-PILLAR APPLIQUE
3 - DOOR ASSEMBLY
23 - 32
DOORS - REAR
CS
CHECK STRAP
REMOVAL
(1) Remove screws attaching door check strap to
B-pillar (Fig. 3).
(2) Remove check strap from B-pillar.
(3) Remove rear door trim panel. (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - REMOVAL).
(4) Remove rear door watershield. (Refer to 23 -
BODY/DOORS
-
REAR/WATERSHIELD
-
REMOVAL).
(5) Remove rear door speaker, if equipped.
(6) Remove nuts attaching check strap to door end
frame (Fig. 4).
(7) Remove check strap from door through speaker
hole.
INSTALLATION
(1) Position check strap on door through speaker
hole (Fig. 4).
(2) Install nuts attaching check strap to door end
frame. Tighten nuts to 11 N·m (90 in. lbs.) torque.
(3) Install door speaker, if equipped.
(4) Install rear door watershield. (Refer to 23 -
BODY/DOORS - REAR/WATERSHIELD - INSTAL-
LATION).
(5) Install front door trim panel. (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - INSTALLA-
TION).
(6) Place check strap into position on B-pillar.
(7) Install screws attaching check strap to B-pillar
(Fig. 3). Tighten screws to 12 N·m (105 in. lbs.)
torque.
Fig. 3 DOOR OPEN CHECK - B-PILLAR
1 - B-PILLAR
2 - REAR DOOR ASSEMBLY
3 - DOOR HOLD OPEN CHECK ASSEMBLY
4 - CHECK STRAP TO BODY ATTACHING SCREW(S)
Fig. 4 DOOR HOLD OPEN CHECK
1 - REAR DOOR ASSEMBLY
2 - DOOR HOLD OPEN CHECK ASSEMBLY
3 - ATTACHING NUT(S)
CS
DOORS - REAR
23 - 33
DOOR
REMOVAL
(1) Remove B-pillar upper and lower trim panel, as
necessary. (Refer to 23 - BODY/INTERIOR/B-PILLAR
UPPER TRIM - REMOVAL) and (Refer to 23 -
BODY/INTERIOR/B-PILLAR
LOWER
TRIM
-
REMOVAL).
(2) Remove screws attaching door check strap to
B-pillar (Fig. 5).
(3) Disengage clips attaching door harness wire
connector to inner B-pillar (Fig. 6).
(4) Disconnect positive lock slide on the side of the
wire connectors.
(5) Depress lock tab attaching wire connector
halves together.
(6) Disconnect door harness from body wiring har-
ness.
(7) Support door on suitable lifting device.
(8) Remove bolts attaching lower hinge to door end
frame (Fig. 7).
(9) Steady door on lifting device and remove bolts
attaching upper hinge to door end frame.
(10) Remove door from vehicle.
INSTALLATION
(1) Steady door on lifting device and place door
into position.
(2) Loosely install bolts attaching upper hinge to
door end frame (Fig. 7).
(3) Loosely install bolts attaching lower hinge to
door end frame.
(4) Connect door harness to body wiring harness
(Fig. 6).
(5) Ensure
lock
tab
attaching
wire
connector
halves together is connected.
(6) Connect positive lock slide on the side of the
wire connectors.
(7) Engage clips attaching door harness wire con-
nector to inner fender brace.
Fig. 5 DOOR HOLD OPEN CHECK AT B-PILLAR
1 - B-PILLAR
2 - REAR DOOR ASSEMBLY
3 - DOOR HOLD OPEN CHECK ASSEMBLY
4 - ATTACHING SCREW(S)
Fig. 6 DOOR WIRE HARNESS CONNECTOR
1 - B-PILLAR
2 - DOOR ASSEMBLY
3 - DOOR WIRING HARNESS
4 - BODY WIRING HARNESS CONNECTOR
Fig. 7 REAR DOOR REMOVAL
1 - REAR DOOR
2 - SLOT (5.0 MM X 10.0 MM)
3 - ATTACHING BOLTS
4 - DOOR HINGES
23 - 34
DOORS - REAR
CS
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