Chrysler New Yorker. Manual — part 296
Reinstall overdrive clutch and reverse clutch as
shown. Rechecking these clutch clearances is
not necessary, as they were set and approved
previously.
TRANSAXLE ASSEMBLE
To assemble the transaxle centerline, refer to the
following procedures.
To install the output bearing cups, use Special Tool
# 5050A.
Fig. 197 Install Underdrive Shaft Assembly
Fig. 198 Install No. 3 Thrust Washer
Fig. 199 Install No. 3 Thrust Plate
Fig. 200 Install Overdrive Shaft Assembly
Fig. 201 Input Clutch Assembly
Fig. 202 Bearing Cup Installation Special Tool
5050A
300M
TRANSAXLE
21 - 57
DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 203 Install Piston Retainer Gasket
Fig. 204 Install Piston Retainer
Fig. 205 Install Retainer Attaching Screws
Fig. 206 Install Low/Reverse Clutch Piston
Fig. 207 Guide Bracket Disassembled
Fig. 208 Guide Bracket
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TRANSAXLE
300M
DISASSEMBLY AND ASSEMBLY (Continued)
CAUTION: When installing, be sure guide bracket
and split sleeve touch the rear of the transaxle
case.
Fig. 209 Install Guide Bracket Pivot Shaft
Fig. 210 Install Parking Sprag Pivot Retaining Screw
Fig. 211 Install Low/Reverse Piston Return Spring
Fig. 212 Low/Reverse Spring Compressor Tool
Fig. 213 Compressor Tool in Use
Fig. 214 Install Snap Ring
300M
TRANSAXLE
21 - 59
DISASSEMBLY AND ASSEMBLY (Continued)
OUTPUT SHAFT BEARING PRELOAD SHIM
SELECTION
When assembling, the output bearing preload must
be checked and/or adjusted if any of the following
items have been replaced:
• Output shaft (rear carrier assembly)
• Output shaft bearings
• Transaxle case
SHIM SELECTION
(1) Install rear output shaft bearing cone and spe-
cial tool 6618A (Fig. 216).
(2) Install special tool 6618A (Fig. 217). Lightly
tighten retaining screws. Screws should be below the
plate surface, but do not snug screws.
(3) Turn case over on arbor press so that the plate
is resting on the press base.
CAUTION: The output shaft will extend through the
hole of tool 6618A. Ensure your press table has
clearance for the output shaft.
(4) Install shim on output shaft (Fig. 218). Apply
small amount of petrolatum onto the shim to hold it
in place. Use the original shim as a starting point. If
original shim is not available, use the thickest shim
available. Refer to Output Shaft Rear Shim Chart for
available sizes.
(5) Install output shaft/rear carrier into rear bear-
ing. The shaft must be pressed into position. Use spe-
cial tool MD-998911 (Disc) and C- 4171 and C4171-2
(Handle) to press shaft into rear bearing (Fig. 219).
CAUTION: Do not reuse old transfer shaft nut or
output shaft nut because the removed stake weak-
ens the nut flange.
(6) Using special tools 6497 and 6498, install new
output shaft nut. Do not reuse old output shaft nut.
Tighten new output shaft nut to 271 N·m (200 ft.
lbs.).
(7) Check the turning torque of the output shaft
(Fig. 220). The shaft should have 1 to 8 in. lbs. of
turning torque. If the turning torque is higher than
8 in. lbs., install a thicker shim. If the turning torque
is less than 1 in. lb., install a thinner shim. Make
sure there is no end play.
Fig. 216 Bearing Installation
Fig. 217 Special Tool Installed
Fig. 215 Install Rear Carrier Front Bearing Cone
21 - 60
TRANSAXLE
300M
DISASSEMBLY AND ASSEMBLY (Continued)
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