Chrysler New Yorker. Manual — part 319
FLOOR CARPET
REMOVAL
(1) Remove floor mats.
(2) Remove door sill trim covers.
(3) Remove cowl side trim covers.
(4) Remove front seats.
(5) Remove bolts attaching front seat belt lower
anchors to floor below B-pillar trim panels.
(6) Remove center console, if equipped.
(7) Remove rear seat cushion.
(8) Remove gas pedal bracket.
(9) Remove carpet fasteners.
(10) Cut carpet strap behind the instrument panel
center support bracket.
(11) Remove carpet from vehicle (Fig. 27).
INSTALLATION
(1) Cut carpet as necessary.
(2) Place carpet in proper position on floor of vehi-
cle.
(3) Install carpet fasteners.
(4) Using double back tape or hook and loop,
secure carpet strap behind the instrument panel cen-
ter support bracket.
(5) Install cowl side trim covers.
(6) Install door sill trim covers.
(7) Install rear seat cushion.
(8) Install gas pedal bracket.
(9) Install center console, if equipped.
(10) Install bolts to attach seat belt lower anchors
to floor below B-pillar trim panels.
(11) Install front seats.
(12) Install floor mats.
FRONT ASSIST HANDLE
REMOVAL
(1) Pull and hold assist handle down.
(2) Remove screws attaching assist handle to roof
(Fig. 28).
(3) Remove assist handle from vehicle.
INSTALLATION
(1) Place assist handle in position on vehicle.
(2) Install screws to attach assist handle to roof.
FRONT DOOR
REMOVAL
(1) Open front door.
(2) Mark location of hinge on door end frame.
(3) Disengage clips holding wire harness connector
and boot to hinge pillar.
(4) Remove connector from hinge pillar.
(5) Disengage clip holding wire connector together
on hinge pillar side of the connector.
(6) Remove door wire harness from instrument
panel harness.
(7) Disengage door check stop from pin on upper
door hinge.
(8) Support door on suitable lifting device.
(9) Remove bolt and nut attaching lower hinge to
door end frame (Fig. 29).
(10) Steady door on lifting device and remove bolt
and nut attaching upper hinge to door end frame.
(11) Remove door from vehicle.
INSTALLATION
(1) Place door in position on vehicle.
(2) Engage door onto pin on upper door hinge.
(3) Steady door on lifting device and install bolt and
nut attaching upper hinge to door end frame. Tighten
the hinge bolt and nut to 28 N·m (250 in lbs.) torque.
If the double ended stud is loosen or replaced tighten
the stud to 14 N·m (120 in. lbs.) torque.
(4) Install bolt and nut attaching lower hinge to
door end frame.
(5) Verify door alignment and operation.
(6) Connect door wire harness to instrument panel
wire harness.
Fig. 27 Floor Carpet
Fig. 28 Front Assist Handle
300M
BODY
23 - 17
REMOVAL AND INSTALLATION (Continued)
(7) Attach check strap.
(8) Align door to achieve equal spacing to sur-
rounding body panels. Panels should be flush across
all gaps. If door needs to be aligned (damages or
hinge replacement) and can not be achieved, may be
necessary to remove the double ended stud and
replaced it with a bolt. This may allow extra move-
ment to achieve the proper alignment.
FRONT DOOR BODY MOUNTED WEATHERSTRIP
REMOVAL
(1) Open front door.
(2) Remove door opening sill plate.
(3) Pull body mounted weatherstrip from fence
around door opening (Fig. 30).
INSTALLATION
(1) Position color dot on weatherstrip at the B-pil-
lar upper corner.
(2) Engage weatherstrip on the fence at upper
B-pillar and work down the B-pillar.
(3) Engage weatherstrip along the header and
down the A-pillar.
(4) Engage weatherstrip along the sill. There may
be slack material work it to the front of the opening.
(5) Verify weatherstrip sealing.
FRONT DOOR CHECK STRAP
REMOVAL
(1) Place door glass in the full up position.
(2) Remove door trim panel.
(3) Remove water shield as necessary.
(4) Remove bolts holding check strap to door end
frame and body.
(5) Remove check strap from vehicle (Fig. 31).
INSTALLATION
(1) Place check strap in position on vehicle.
(2) Install bolts to hold check strap to door end
frame and body.
(3) Install water shield.
(4) Install door trim panel.
FRONT DOOR FLAG ENCLOSURE COVER/PLATE
REMOVAL
(1) Open the front door.
(2) Remove fasteners attaching the front door flag
enclosure cover to the door. Remove speaker from
cover, if necessary (Fig. 32).
(3) Remove fasteners attaching the front door flag
enclosure plate to front door, if necessary.
Fig. 29 Front Door and Hinge
Fig. 30 Front Door Body Mounted Weatherstrip
Fig. 31 Front Door Check Strap
23 - 18
BODY
300M
REMOVAL AND INSTALLATION (Continued)
INSTALLATION
(1) Install fasteners attaching the front door flag
enclosure plate to front door.
(2) Install speaker to front door flag enclosure
cover, if necessary.
(3) Install fasteners attaching the front door flag
enclosure cover to the door.
FRONT DOOR GLASS
REMOVAL
(1) Remove flag cover, door trim panel, water
shield as necessary, and pull cup support bracket.
(2) Connect power window switch and lower win-
dow 150 mm (6 in.) from full up position.
(3) Loosen nuts attaching regulator roller channel
to glass and lift plates.
(4) Slide roller channel rearward to allow lift plate
nuts to pass through key hole slots in channel (Fig.
33).
(5) Remove glass from roller channel.
(6) Raise glass upward and out of the opening at
top of door.
INSTALLATION
(1) Lower glass into opening at top of door.
(2) Place glass in position against roller channel.
(3) Insert lift plate nuts into key hole slots in
roller channel and slide channel forward to locked
position.
(4) Tighten nuts to attach regulator roller channel
to glass and lift plates.
(5) Install pull cup support bracket, water shield,
door trim panel, and flag cover.
FRONT DOOR GLASS REGULATOR
REMOVAL
(1) Remove flag cover, door trim panel, water
shield as necessary, and pull cup support bracket.
(2) Slide glass from regulator roller channel.
(3) Disconnect power window motor wire connec-
tor.
(4) Loosen bolt attaching regulator support brace
to door panel.
(5) Remove screw and bolt heads from keyhole
slots in door panel.
(6) Loosen bolts attaching regulator to door panel.
(7) Remove regulator from door panel.
(8) Slide regulator rearward and rotate forward
end of roller channel through access hole in door
panel (Fig. 34).
Fig. 32 Front Door Flag Enclosure Cover and Plate
Fig. 33 Front Door Glass
Fig. 34 Window Regulator
300M
BODY
23 - 19
REMOVAL AND INSTALLATION (Continued)
INSTALLATION
(1) Insert roller channel through access hole in
door panel.
(2) Insert bolt heads on regulator through key hold
slots in door panel.
(3) Tighten bolts attaching regulator to door panel.
(4) Tighten bolt to attach regulator support brace
to door panel.
(5) Tighten screw to attach regulator scissor chan-
nel to door panel.
(6) Connect power window motor wire connector.
(7) Lower door glass on to regulator roller channel.
(8) Align glass and verify operation.
(9) Install pull cup support bracket, water shield,
door trim panel and flag cover.
FRONT DOOR GLASS RUN WEATHERSTRIP
REMOVAL
(1) Remove flag cover, door trim panel, water
shield as necessary, and pull cup support bracket.
(2) Remove door glass.
(3) Loosen side view mirror.
(4) Pull weatherstrip from lower front channel
above door latch.
(5) Pull run weatherstrip from window frame
channel (Fig. 35).
INSTALLATION
(1) Clean butyl material from door flange area.
(2) Place door run weatherstrip in position on win-
dow frame channel.
(3) Push door run weatherstrip into window frame
channel.
(4) Push weatherstrip into lower front channel
above door latch.
(5) Install door glass.
(6) Tighten side view mirror.
(7) Install pull cup support bracket, water shield,
door trim panel and flag trim.
FRONT DOOR HINGE
REMOVAL
(1) Mark location of hinge on hinge pillar.
(2) Remove bolt and nut attaching hinge to front
door.
(3) Remove bolts attaching hinge to hinge pillar
(Fig. 36).
(4) Remove hinge from vehicle.
INSTALLATION
(1) Place hinge in position on vehicle.
(2) Install bolt and nut attaching hinge to hinge
pillar. Tighten the hinge bolt to 28 N·m (250 in lbs.)
torque.
(3) Install bolt and nut attaching hinge to front
door. Tighten the hinge bolt and nut to 28 N·m (250
in lbs.) torque. If the double ended stub is removed
or replaced tighten the stud to 14 N·m (120 in. lbs.)
torque.
(4) Verify door alignment and operation, adjust as
necessary.
FRONT DOOR LATCH
REMOVAL
(1) Close door glass.
(2) Remove door trim panel.
(3) Remove water shield as necessary.
(4) Remove rear glass channel.
(5) Disconnect lock button link from door latch.
(6) Disconnect lock cylinder link from door latch.
(7) Disconnect outside door handle link from door
latch.
(8) Remove screws holding door latch to door end
frame (Fig. 37).
(9) Remove latch from door.
INSTALLATION
(1) Place latch in position in door.
(2) Install screws to hold door latch to door end
frame.
(3) Connect outside door handle link to door latch.
(4) Connect lock cylinder link to door latch.
(5) Connect door lock button link to door latch.
(6) Install rear glass channel.
(7) Verify latch operation.
(8) Install water shield.
(9) Install door trim panel.
FRONT DOOR LATCH STRIKER
REMOVAL
(1) Open front door.
(2) Mark location of door latch striker on B-pillar
to assist installation alignment.
(3) Remove bolts holding striker to B-pillar (Fig.
38).
(4) Remove door latch striker from vehicle.
23 - 20
BODY
300M
REMOVAL AND INSTALLATION (Continued)
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