Chrysler New Yorker. Manual — part 322
FRONT STRUT TOWER TO TOWER BRACE
REMOVAL
(1) Open hood.
(2) Remove the cowl screen.
(3) Mark bolt locations on front strut tower to
tower brace.
(4) Remove attaching bolts from the brace (Fig.
61).
(5) Remove front strut tower to tower brace from
vehicle.
(6) For replacement remove weatherstrip.
INSTALLATION
(1) Place in position the front strut tower to tower
brace.
(2) Install front strut tower to tower brace attach-
ing bolts. Check bolt alignment marks.
(3) Install cowl screen.
HEADLINING
NOTE: The first time the headliner is removed, it is
necessary to pull on the headliner until the four
glue bonds break free from the structural mem-
brane (21 x 25 cardboard). The membrane is to stay
as a permanently bonded member to the roof panel.
DO NOT apply any glue to the headliner on instal-
lation; it is not necessary.
REMOVAL
(1) Remove
front
passenger
seat
for
ease
of
removal of headliner.
(2) Remove A-pillar trim panels.
(3) Remove sun visors and retainers.
(4) Remove overhead console. Refer to Group 8V,
Overhead Console.
(5) Disconnect wire harness along A-pillar and
wire connector from the fuse box.
(6) Remove upper B-pillar trim panels.
(7) Remove front and rear assist handles.
(8) Remove quarter trim upper panels partial,
keeping belt attached.
(9) Pull headliner down, beginning from the rear.
Two attachments must be overcome.
a. Rear locator clip.
b. Four corner glue bond of structural membrane
to back of headliner.
NOTE: No special tools are required to release the
membrane. Pull down use hand force only to
release the membrane.
(10) Fully recline seat.
(11) Remove headlining from vehicle through the
rear door, using two people (Fig. 62).
(12) Ensure that the rear locator flexible clip is
removed from the roof steel. Install rear locator flex-
ible clip into the base located on the headliner before
installing the headliner (Fig. 63).
Fig. 59 Recliner Pivot Bolt
Fig. 60 Front Seat Track – Typical
Fig. 61 Front Strut Tower to Tower Brace
300M
BODY
23 - 29
REMOVAL AND INSTALLATION (Continued)
INSTALLATION
NOTE: The DO NOT remove headliner membrane
from vehicle. No additional use of any additional
adhesives is needed.
(1) Place headlining in proper position in vehicle.
(2) Engage the locator flexible clip to attach head-
lining to roof above rear window and press on the
membrane to ensure contact.
(3) Install upper quarter trim panels.
(4) Install front and rear assist handles.
(5) Install upper B-pillar trim panels.
(6) Connect wire harness along A-pillar and wire
connector from the fuse box.
(7) Install overhead console. Refer to Group 8V,
Overhead Console.
(8) Install sun visors and retainers.
(9) Install A-pillar trim panels.
(10) Install seat, if removed.
(11) Engage the dual loc patch fasteners around
the sun roof opening.
HOOD
REMOVAL
(1) Raise hood to full up position.
(2) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation. When installing
hood, align all marks and secure bolts. The hood
should be aligned to 4 mm (0.160 in.) gap to the front
fenders and flush across the top surfaces along fend-
ers.
(3) Remove the top bolts holding hood to hinge and
loosen the bottom bolts until they can be removed by
hand (Fig. 64).
(4) With assistance from a helper at the opposite
side of the vehicle to support the hood, remove bot-
tom bolts holding hood to hinge. Separate the hood
from the vehicle.
INSTALLATION
(1) Place hood in position on vehicle. With assis-
tance from a helper at the opposite side of the vehicle
to support the hood, install bottom bolts to hold hood
to hinge finger tight.
(2) Install top bolts to hold hood to hinge finger
tight.
(3) Position bolts at marks and tighten bolts to
22.6 to 33.9 N·m (200 to 300 in. lbs.) torque. The
Fig. 62 Headlining
Fig. 63 Locator Flexible Clip
Fig. 64 Hood
23 - 30
BODY
300M
REMOVAL AND INSTALLATION (Continued)
hood should be aligned to 4 mm (0.160 in.) gap to the
front fenders and flush across the top surfaces along
fenders.
(4) Verify hood operation and alignment.
HOOD GAS PROPS
REMOVAL
(1) Open hood.
(2) Support hood with a suitable prop device.
(3) Remove gas prop lock caps on each end.
(4) Remove gas prop from vehicle.
INSTALLATION
(1) Place gas prop in position on vehicle.
(2) Install the lock caps on the gas prop.
(3) Verify hood lid operation.
HOOD HINGE
REMOVAL
(1) Support hood on the side that requires hinge
replacement.
(2) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation. When installing
hood hinge, align all marks and secure bolts. The
hood should be aligned to 4 mm (0.160 in.) gap to the
front fenders and flush across the top surfaces along
fenders. Hinge can be adjusted up or down by hinge
to body attaching bolts to achieve proper hood height.
(3) Remove bolts attaching hood to hinge.
(4) Remove bolts attaching hood hinge to vertical
wall of load beam and remove hinge from vehicle
(Fig. 66). To gain access to the lower left hood hinge
the wiper motor assembly will have to be removed.
Refer to Group 8K, Windshield Wipers and Washers
for Wiper Motor Assembly Removal procedures.
INSTALLATION
(1) If necessary, paint new hinge before installa-
tion.
(2) Place hinge in position on vehicle.
(3) Install bolts to attach hood hinge to vertical
wall of load beam.
(4) Install bolts to attach hood to hinge.
(5) Align all marks and tighten bolts to 22.6 to
33.9 N·m (200 to 300 in. lbs.) torque. The hood
should be aligned to 4 mm (0.160 in.) gap to the front
fenders and flush across the top surfaces along fend-
ers.
(6) Remove support from under hood and verify
hood operation.
HOOD LATCH
REMOVAL
(1) Release hood latch and open hood.
(2) Remove nuts attaching hood latch to cross-
member (Fig. 68) or (Fig. 67).
(3) Disconnect hood release cable from hood latch.
(4) Remove hood latch from crossmember.
INSTALLATION
(1) Place hood latch in position on crossmember.
(2) Connect hood release cable to hood latch.
(3) Install nuts to attach hood latch to crossmem-
ber. Tighten nuts to 22.6 to 33.9 N·m (200 to 300 in.
lbs.) torque.
(4) Verify hood latch operation before closing hood.
Fig. 65 Hood Gas Prop
Fig. 66 Hood Hinge
300M
BODY
23 - 31
REMOVAL AND INSTALLATION (Continued)
HOOD RELEASE CABLE
REMOVAL
(1) Release hood latch by using the inside release,
if still functioning. If not reach up through the bot-
tom of the fascia opening and release the latch pawl
lever.
(2) Disconnect hood release cable ferrule and cable
end from hood latch assembly (Fig. 70) or (Fig. 69).
(3) Remove left cowl side trim panel.
(4) Remove screws attaching hood latch release
cable handle to the cowl side.
(5) Remove left wheel splash shield.
(6) Disengage release cable from routing clips.
(7) Roll carpet back to expose cable.
(8) Release taped on cable clip from dash liner.
(9) Release the rubber grommet from the dash
panel. Push cable through the dash panel access hole
to the left wheel house opening.
(10) Remove cable from vehicle.
INSTALLATION
(1) Place cable in position on vehicle.
(2) Push cable through access hole in dash panel.
(3) Install release cable rubber grommet into
access hole in dash panel.
(4) Install screws to attach hood latch release
cable handle to the cowl side. Tighten screws to 2.3
to 3.4 N·m (20 to 30 in. lbs.) torque.
(5) Install cable clips.
(6) Place carpet into position.
(7) Install left wheel splash shield.
(8) Install left cowl side trim panel.
(9) Connect hood release cable ferrule and cable
end to hood latch.
(10) Verify hood latch operation before closing
hood.
Fig. 67 Hood Latch – Concorde/LHS/300M
Fig. 68 Hood Latch – Intrepid
Fig. 69 Hood Release Cable – Concorde/LHS/300M
Fig. 70 Hood Release Cable – Intrepid
23 - 32
BODY
300M
REMOVAL AND INSTALLATION (Continued)
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