Chrysler Stratus Convertible. Manual — part 89
(32) Set up a dial indicator on the reverse clutch
pack as shown in (Fig. 283).
(33) Using moderate pressure, press down and
hold (near indicator) reverse clutch disc with screw-
driver or suitable tool and zero dial indicator (Fig.
284). When releasing pressure, indicator should
advance 0.005-0.010. as clutch pack relaxes.
(34) Apply 30 psi (206 kPa) air pressure to the
reverse clutch hose on Tool 8391. Measure and record
reverse clutch pack measurement in four (4) places,
90° apart.
(35) Take average of four measurements and com-
pare with reverse clutch pack clearance specification.
The reverse clutch pack clearance is 0.89-1.37
mm (0.035-0.054 in.). Select the proper reverse
clutch snap ring to achieve specifications:
(36) To complete the assembly, reverse clutch and
overdrive clutch must be removed.
(37) Install the #2 needle bearing (Fig. 285).
Fig. 282 Pry Up Reaction Plate to Seat Against Snap
Ring
1 – SCREWDRIVER
2 – SNAP RING
3 – SCREWDRIVER
4 – MUST RAISE REVERSE REACTION PLATE TO RAISE SNAP
RING
Fig. 283 Measure Reverse Clutch Pack Clearance
1 – DIAL INDICATOR
2 – REVERSE CLUTCH
Fig. 284 Press Down on Reverse Clutch and Zero
Indicator
1 – DIAL INDICATOR
2 – REVERSE CLUTCH
REVERSE CLUTCH SNAP RING THICKNESS
4377195
1.53-1.58 mm (0.060-0.062 in.)
4412871
1.77-1.83 mm (0.070-0.072 in.)
4412872
2.02-2.07 mm (0.080-0.082 in.)
4412873
2.27-2.32 mm (0.090-0.091 in.)
JX
TRANSAXLE
21 - 95
DISASSEMBLY AND ASSEMBLY (Continued)
(38) Install the underdrive shaft assembly (Fig.
286).
(39) Install the #3 thrust washer to the underdrive
shaft assembly. Be sure five tabs are seated properly
(Fig. 287).
(40) Install the #3 thrust plate to the bottom of the
overdrive shaft assembly. Retain with petrolatum or
transmission assembly gel (Fig. 288).
(41) Install the overdrive shaft assembly (Fig.
289).
Fig. 285 Install No. 2 Needle Bearing
1 – #2 NEEDLE BEARING (NOTE 3 SMALL TABS)
2 – TABS UP
Fig. 286 Install Underdrive Shaft Assembly
1 – UNDERDRIVE SHAFT ASSEMBLY
2 – #2 NEEDLE BEARING
Fig. 287 Install No. 3 Thrust Washer
1 – #3 THRUST WASHER (NOTE 5 TABS)
2 – UNDERDRIVE SHAFT ASSEMBLY
Fig. 288 Install No. 3 Thrust Plate
1 – OVERDRIVE SHAFT ASSEMBLY
2 – DABS OF PETROLATUM (FOR RETENTION)
3 – #3 THRUST PLATE (NOTE 3 TABS)
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TRANSAXLE
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DISASSEMBLY AND ASSEMBLY (Continued)
(42) Reinstall overdrive and reverse clutch as
shown. Rechecking these clutch clearances is
not necessary.
TRANSAXLE—ASSEMBLY
To assemble the transaxle centerline, refer to the
following procedures.
Fig. 289 Install Overdrive Shaft Assembly
1 – OVERDRIVE SHAFT ASSEMBLY
2 – #3 THRUST PLATE
3 – #3 THRUST WASHER
Fig. 290 Input Clutch Assembly
1 – INPUT CLUTCH ASSEMBLY
2 – OVERDRIVE SHAFT ASSEMBLY
Fig. 291 Install Both Output Bearing Cups
1 – OUTPUT BEARING CUPS
2 – WRENCHES
3 – TOOL 5050
Fig. 292 Install Piston Retainer Gasket
1 – GASKET HOLES MUST LINE UP
2 – LOW/REVERSE CLUTCH PISTON RETAINER GASKET
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TRANSAXLE
21 - 97
DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 293 Install Piston Retainer
1 – LOW/REVERSE CLUTCH PISTON RETAINER
2 – GASKET
Fig. 294 Install Retainer Attaching Screws
1 – LOW/REVERSE CLUTCH PISTON RETAINER
2 – SCREWDRIVER
3 – TORX-LOC SCREWS
Fig. 295 Install Low/Reverse Clutch Piston
1 – LOW/REVERSE CLUTCH PISTON
2 – LIP SEAL
3 – LIP SEAL
Fig. 296 Guide Bracket Disassembled
1 – GUIDE BRACKET
2 – PAWL
3 – SPLIT SLEEVE
4 – SPACER
5 – STEPPED SPACER
6 – ANTIRATCHET SPRING
21 - 98
TRANSAXLE
JX
DISASSEMBLY AND ASSEMBLY (Continued)
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