Chrysler Stratus Convertible. Manual — part 90

Fig. 297 Guide Bracket

1 – GUIDE BRACKET
2 – ANTIRATCHET SPRING (MUST BE ASSEMBLED AS

SHOWN)

3 – PAWL

Fig. 298 Pivot Shaft and Guide Bracket

1 – ANTIRACHET SPRING
2 – GUIDE BRACKET
3 – PIVOT SHAFT
4 – PAWL

Fig. 299 Install Guide Bracket Pivot Shaft

1 – GUIDE BRACKET PIVOT SHAFT
2 – PLIERS

Fig. 300 Install Anchor Shaft and Plug

1 – GUIDE BRACKET ANCHOR SHAFT
2 – PIVOT SHAFT
3 – ANCHOR SHAFT PLUG

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TRANSAXLE

21 - 99

DISASSEMBLY AND ASSEMBLY (Continued)

CAUTION: When installing, be sure guide bracket
and split sleeve touch the rear of the transaxle
case.

Fig. 301 Install Low/Reverse Piston Return Spring

1 – LOW/REVERSE PISTON RETURN SPRING
2 – PISTON

Fig. 302 Low/Reverse Spring Compressor Tool

1 – TOOL 6057
2 – TOOL 5059
3 – TOOL 5058–3

Fig. 303 Compressor Tool in Use

1 – LOW/REVERSE CLUTCH RETURN SPRING
2 – SNAP RING (INSTALL AS SHOWN)
3 – TOOL 6057
4 – TOOL 5059
5 – TOOL 5058–3

Fig. 304 Install Snap Ring

1 – SNAP RING OPENING MUST BE BETWEEN SPRING

LEVERS (AS SHOWN)

2 – SNAP RING PLIERS
3 – TOOL 6057

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TRANSAXLE

JX

DISASSEMBLY AND ASSEMBLY (Continued)

OUTPUT GEAR BEARING ADJUSTMENT

(1) With output gear removed: install a 4.50 mm

(0.177 inch) gauging shim on the rear carrier assem-
bly hub, using grease to hold the shim in place.

(2) Using Tool 6259, install output gear and bear-

ing assembly. Torque to 271 N·m (200 ft. lbs.).

To measure bearing end play:
(3) Attach Tool L-4432 to the gear.

(4) Push and pull the gear while rotating back and

forth to insure seating of the bearing rollers.

(5) Using a dial indicator, mounted to the tran-

saxle case, measure output gear end play (Fig. 308).

(6) Refer to the output gear bearing shim chart for

the required shim to obtain proper bearing setting.

Fig. 305 Install Rear Carrier Bearing Cone

1 – ARBOR PRESS RAM
2 – TOOL 6053
3 – NEW BEARING CONE
4 – REAR CARRIER ASSEMBLY

Fig. 306 Install Rear Carrier Assembly

1 – REAR CARRIER ASSEMBLY

Fig. 307 Install Output Gear Bearing Cone

1 – ARBOR PRESS RAM
2 – HANDLE C-4171
3 – TOOL 5052
4 – OUTPUT GEAR

Fig. 308 Checking Output Gear Bearings End Play

1 – TOOL L-4432
2 – DIAL INDICATOR
3 – SPECIAL SCREWS TOOL 6260
4 – OUTPUT GEAR

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21 - 101

DISASSEMBLY AND ASSEMBLY (Continued)

OUTPUT GEAR BEARING SHIM CHART

End Play

Shim Needed

Part Number

End Play

Shim Needed

Part Number

0.05mm

(0.002 in.)

4.42mm (0.174

in.)

4412830AB

0.53mm (0.021

in.)

3.94mm (0.155

in.)

4412818AB

0.08mm

(0.003 in.)

4.38mm (0.172

in.)

4412829AB

0.56mm (0.022

in.)

3.90mm (0.154

in.)

4412817AB

0.10mm

(0.004 in.)

4.38mm (0.172

in.)

4412829AB

0.58mm (0.023

in.)

3.90mm (0.154

in.)

4412817AB

0.13mm

(0.005 in.)

4.34mm (0.171

in.)

4412828AB

0.61mm (0.024

in.)

3.86mm (0.152

in.)

4412816AB

0.15mm

(0.006 in.)

4.30mm (0.169

in.)

4412827AB

0.64mm (0.025

in.)

3.82mm (0.150

in.)

4412815AB

0.18mm

(0.007 in.)

4.30mm (0.169

in.)

4412827AB

0.66mm (0.026

in.)

3.82mm (0.150

in.)

4412815AB

0.20mm

(0.008 in.)

4.26mm (0.168

in.)

4412826AB

0.69mm (0.027

in.)

3.78mm (0.149

in.)

4412814AB

0.23mm

(0.009 in.)

4.22mm (0.166

in.)

4412825AB

0.71mm (0.028

in.)

3.74mm (0.147

in.)

4412813AB

0.25mm

(0.010 in.)

4.22mm (0.166

in.)

4412825AB

0.74mm (0.029

in.)

3.74mm (0.147

in.)

4412813AB

0.28mm

(0.011 in.)

4.18mm (0.165

in.)

4412824AB

0.76mm (0.030

in.)

3.70mm (0.146

in.)

4412812AB

0.30mm

(0.012 in.)

4.14mm (0.163

in.)

4412823AB

0.79mm (0.031

in.)

3.66mm (0.144

in.)

4412811AB

0.33mm

(0.013 in.)

4.14mm (0.163

in.)

4412823AB

0.81mm (0.032

in.)

3.66mm (0.144

in.)

4412811AB

0.36mm

(0.014 in.)

4.10mm (0.161

in.)

4412822AB

0.84mm (0.033

in.)

3.62mm (0.143

in.)

4412810AB

0.38mm

(0.015 in.)

4.10mm (0.161

in.)

4412822AB

0.86mm (0.034

in.)

3.62mm (0.143

in.)

4412810AB

0.41mm

(0.016 in.)

4.06mm (0.160

in.)

4412821AB

0.89mm (0.035

in.)

3.58mm (0.141

in.)

4412809AB

0.43mm

(0.017 in.)

4.02mm (0.158

in.)

4412820AB

0.91mm

(0.036in.)

3.54mm (0.139

in.)

4412808AB

0.46mm

(0.018 in.)

4.02mm (0.158

in.)

4412820AB

0.94mm (0.037

in.)

3.54mm (0.139

in.)

4412808AB

0.48mm

(0.019 in.)

3.98mm (0.157

in.)

4412819AB

0.97mm (0.038

in.)

3.50mm (0.138

in.)

4412807AB

0.51mm

(0.020 in.)

3.94mm (0.155

in.)

4412818AB

(7) Use Tool 6259 to remove the retaining bolt and

washer. To remove the output gear, use Tool L-4407A.

(8) Remove the gauging shim and install the

proper shim (Fig. 309). Use grease to hold the shim
in place. Install the output gear and bearing assem-
bly (Fig. 310).

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TRANSAXLE

JX

DISASSEMBLY AND ASSEMBLY (Continued)