Chrysler Town & Country/Voyager, Dodge Caravan, Plymouth Voyager. Manual — part 120
(7) Remove bolts holding left seat back hinge to
cushion frame.
(8) Separate left seat back hinge from seat.
(9) Separate seat back from cushion.
(10) On three passenger seat, remove seat back rear
trim panel.
(11) For two passenger seat refer to procedure A. For
three passenger seat refer to procedure B.
a) Disengage interlocking J-strip holding bottom of
seat back cover together.
b) Disengage J-strips holding seat back cover and
pad to frame.
(12) Separate cover and pad from seat back frame.
CONVERTA-BED SEAT BACK FRAME INSTAL-
LATION
Reverse the preceding operation.
CONVERTA-BED SEAT CUSHION FRAME
REMOVAL
(1) Remove seat from vehicle.
(2) Separate seat back from cushion.
(3) Remove left seat back hinge and latch handle
from cushion frame.
(4) Disengage J-strips holding cover and pad to
cushion frame.
(5) Separate cover and pad from cushion frame.
INSTALLATION
Reverse the preceding operation.
Fig. 41 Interlocking J-strips
Fig. 42 Seat Back Hinge
Fig. 43 Hook and Channel Retainer
.
BODY
23 - 19
BODY COMPONENT SERVICE
INDEX
page
page
A-Pillar and Roof Rail Moldings
. . . . . . . . . . . . . . 36
Body Side Applique (Fig. 35)
. . . . . . . . . . . . . . . . 33
Cowl Cover
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cowl Trim and Scuff Plates
. . . . . . . . . . . . . . . . . 35
Door Opening Weatherstrips . . . . . . . . . . . . . . . . . 32
Exterior Moldings (Fig. 34)
. . . . . . . . . . . . . . . . . . 33
Floor Carpet
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Front Center Console
. . . . . . . . . . . . . . . . . . . . . . 40
Front Door and Hinge
. . . . . . . . . . . . . . . . . . . . . 24
Front Door Belt Molding and Weatherstrip—Van
. . 26
Front Door Belt Molding and Weatherstrip—
Wagon
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Front Door Frame Rear Molding—Van
. . . . . . . . . 26
Front Door Glass
. . . . . . . . . . . . . . . . . . . . . . . . . 26
Front Door Glass Channel and Run Weatherstrip
. 27
Front Door Glass Lower Channel
. . . . . . . . . . . . . 27
Front Door Latch
. . . . . . . . . . . . . . . . . . . . . . . . . 25
Front Door Side View Mirror
. . . . . . . . . . . . . . . . . 26
Front Door Trim Panel
. . . . . . . . . . . . . . . . . . . . . 24
Front Door Window Regulator—Manual
. . . . . . . . 27
Front Door Window Regulator—Power
. . . . . . . . . 28
Front End Splash Shields
. . . . . . . . . . . . . . . . . . . 23
Front Fender
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Front Seat Belts
. . . . . . . . . . . . . . . . . . . . . . . . . . 38
Fuel Fill Door Release Cable
. . . . . . . . . . . . . . . . 42
Grille
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Head Lining
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Hood and Hinges
. . . . . . . . . . . . . . . . . . . . . . . . . 21
Hood Latch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hood Ornament
. . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hood Release Cable
. . . . . . . . . . . . . . . . . . . . . . 22
Hood Safety Catch
. . . . . . . . . . . . . . . . . . . . . . . . 21
Left Quarter Trim Panel
. . . . . . . . . . . . . . . . . . . . 37
Left Quarter Trim Panel—With Rear A/C
. . . . . . . . 38
Liftgate
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Liftgate Latch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Liftgate Trim Panel
. . . . . . . . . . . . . . . . . . . . . . . . 41
Outside Front Door Latch Release Handle
. . . . . . 25
Overhead Console
. . . . . . . . . . . . . . . . . . . . . . . . 40
Rear Engine Compartment Splash Shield
. . . . . . . 23
Rear Seat Belts
. . . . . . . . . . . . . . . . . . . . . . . . . . 39
Rear Window Glass
. . . . . . . . . . . . . . . . . . . . . . . 43
Right B-Pillar Trim Cover
. . . . . . . . . . . . . . . . . . . 36
Right Quarter Trim Panel
. . . . . . . . . . . . . . . . . . . 37
Right Side Grab Handle
. . . . . . . . . . . . . . . . . . . . 35
Roof Top Luggage Rack
. . . . . . . . . . . . . . . . . . . . 42
Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Sight Shield
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Sliding Door
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Sliding Door Center Hinge
. . . . . . . . . . . . . . . . . . 29
Sliding Door Center Hinge Track Cover . . . . . . . . . 29
Sliding Door Frame Upper Molding
. . . . . . . . . . . . 28
Sliding Door Inside Latch/Lock Control
. . . . . . . . . 30
Sliding Door Latch/Lock Linkage
. . . . . . . . . . . . . . 30
Sliding Door Lower Hinge
. . . . . . . . . . . . . . . . . . . 30
Sliding Door Outside Latch Release Handle
. . . . . 31
Sliding Door Power Lock Actuator
. . . . . . . . . . . . . 31
Sliding Door Pull Handle
. . . . . . . . . . . . . . . . . . . 28
Sliding Door Rear Latch
. . . . . . . . . . . . . . . . . . . . 31
Sliding Door Trim Panel
. . . . . . . . . . . . . . . . . . . . 28
Sliding Door Upper Hinge
. . . . . . . . . . . . . . . . . . . 29
Stick-On Body Side Molding
. . . . . . . . . . . . . . . . . 32
Transaxle Splash Shield
. . . . . . . . . . . . . . . . . . . . 23
Upper Track Cover
. . . . . . . . . . . . . . . . . . . . . . . . 36
Vent Window
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Vent Window Weatherstrip
. . . . . . . . . . . . . . . . . . 32
Wood Grain Overlay . . . . . . . . . . . . . . . . . . . . . . . 35
GRILLE
REMOVAL (FIG. 1 OR 2)
(1) Remove bolt holding grille to bracket in front of
radiator.
(2) Remove headlamp bezel and park/turn signal
lamp on low line models. Refer to Group 8L, Lamps for
proper procedures.
(3) Remove screws holding grille to front headlamp
assemblies.
(4) Separate grille from vehicle.
INSTALLATION
Reverse the preceding operation.
HOOD ORNAMENT
REMOVAL (FIG. 3)
(1) Raise hood to the full up position.
(2) Remove nut holding hood ornament to hood.
(3) Separate ornament from hood.
INSTALLATION
Reverse the preceding operation.
Fig. 1 Grille—Low Line
23 - 20
BODY
.
HOOD AND HINGES
HOOD REMOVAL (FIG. 4)
(1) Raise hood to full up position.
(2) Remove cowl cover as necessary to gain access to
under hood lamp connector. Disconnect under hood
lamp wire connector.
(3) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to provide
reference marks for installation. When installing hood,
align all marks and secure bolts. The hood should be
aligned to 4 mm (0.160 in.) gap to the front fenders and
flush across the top surfaces along fenders.
(4) Remove the top hood to hinge attaching bolts and
loosen the bottom bolts until they can be removed by
hand.
(5) With assistance of a helper at the opposite side of
the vehicle to support the hood, remove the bottom
hood to hinge attaching bolts. Separate the hood from
the vehicle.
HOOD INSTALLATION
Reverse the preceding operation.
HOOD HINGE REMOVAL (FIG. 4)
(1) Support hood on the side that requires hinge
replacement.
(2) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to provide
reference marks for installation. When installing hood
hinge, align all marks and secure bolts. The hood
should be aligned to 4 mm (0.160 in.) gap to the front
fenders and flush across the top surfaces along fenders.
Shims can be added or removed between the hood and
hinge to achieve proper hood height.
(3) Remove cowl cover as necessary to gain access to
hood hinge pin.
(4) Remove hood to hinge attaching bolts.
(5) Remove push-on retainer holding hood hinge
arm to hinge pin through access hole in cowl.
HOOD HINGE INSTALLATION
Reverse the preceding operation. If necessary, paint
new hinge before installation.
HOOD SAFETY CATCH
REMOVAL (FIG. 5)
(1) Raise hood and support with prop rod.
(2) Remove bolts holding safety catch to hood.
(3) Separate safety catch from hood.
INSTALLATION
Reverse the preceding operation.
HOOD LATCH
REMOVAL (FIG. 6)
(1) Raise hood and remove grille and radiator clo-
sure panel sight shield.
(2) Remove bolts holding latch to radiator closure
panel.
(3) Separate latch from closure panel. Pry latch ca-
Fig. 2 Grille—High Line
Fig. 3 Hood Ornament
Fig. 4 Hood and Hinge Assembly
.
BODY
23 - 21
ble casing from slot retainer on latch.
(4) Disengage cable end from latch release arm.
HOOD LATCH INSTALLATION
Reverse the preceding operation.
HOOD RELEASE CABLE
REMOVAL (FIG. 7)
(1) Raise hood and support with prop rod.
(2) Remove grille and radiator closure sight shield.
(3) Disconnect hood release cable casing and cable
end from hood latch assembly.
(4) Remove hood latch release cable handle attach-
ing bolts from under left lower edge of instrument
panel.
(5) Disengage release cable rubber grommet from
engine compartment dash panel behind instrument
panel.
(6) Rout cable assembly through engine compart-
ment around battery, under fender lip, around relay
bank, and under wiring harnesses, toward dash panel.
Push cable through access hole in dash panel under the
brake master cylinder, into passenger compartment.
INSTALLATION
Reverse the preceding operation.
SIGHT SHIELD
REMOVAL (FIG. 8)
(1) Raise hood and support with prop rod.
(2) Remove grille as necessary to gain clearance for
sight shield removal.
(3) Remove push-in fasteners holding sight shield to
radiator closure panel.
(4) Separate sight shield from vehicle.
INSTALLATION
Reverse the preceding operation.
COWL COVER
REMOVAL (FIG. 9)
(1) Raise hood and support with prop rod.
Fig. 5 Hood Safety Catch
Fig. 6 Hood Latch
Fig. 7 Hood Release Cable
Fig. 8 Sight Shield
23 - 22
BODY
.
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