SsangYong Korando II (1996-2006 year). Manual — part 338
SSANGYONG MY2002
5B-42 MANUAL TRANSMISSION
•
Install the 3-4 shift fork and its selector plate.
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•
Push the shift shaft through the 1-2 shift fork.
•
Place the selector arm and interlock plate in the
cover.
Note the position of the interlock plate and
selector arm.
•
Push the shift shaft through the 3-4 shift fork.
MANUAL TRANSMISSION 5B-43
SSANGYONG MY2002
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•
Push the shift shaft through the 3-4 shift fork.
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•
Install the roll pin that fixes the selector arm to
the shift shaft.
4. Check the shift cover parts for proper assembly
as follows :
•
Insert a pin punch (3/16) into the offset lever
hole of the shift shaft.
•
Place the shift cover to the flat ground and rotate
the shift shaft so that the punch is vertical.
•
Selector arm should be aligned with the 3/4 shift
fork selector plate.
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SSANGYONG MY2002
5B-44 MANUAL TRANSMISSION
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5. Lubricate and install the O-ring on the rear of the
shift cover.
MANUAL TRANSMISSION 5B-45
SSANGYONG MY2002
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INSPECTION OF COMPONENTS
Inspection Procedure
1. Clean all parts with solvent and dry them with
compressed air. Check the following parts for
cracks and damaged sealing surfaces.
•
Case
•
Extension housing
•
Shift Cover
•
Input bearing retainer
•
Counter shaft rear bearing retainer
2. Check the parts which support bearings and shafts
for excessive wear and replace them if necessary.
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3. Check the bearing surfaces of the following parts ;
•
Input shaft
•
Main shaft and its gears
•
Counter shaft and 5th drive gear
4. Check the reverse idler shaft and its gears.
Notice: Replace excessive wear parts and do not
file on the hardened surface and precision ground.
5. Check the shift mechanism parts as follows :
•
Wear of the shift shaft.
•
Wear of the detent/guide plate and offset lever.
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