SsangYong Korando II (1996-2006 year). Manual — part 15

1B1 -- 26 M162 ENGINE MECHANICAL

DAEWOO MY_2000

CYLINDER HEAD FRONT COVER

Preceding Work: Removal of cylinder head cover

Removal of coolant connection fitting

1 Camshaft Position Sensor

2 Magnet Assembly

3 Upper Guide Rail

4 Bolt (M6 x 60, 3 pieces)

22.5--27.5 NSm (16.6--20.3 lb-ft)

. . . . . . . . . . . . .

5 Bolt (M8 x 80, 3 pieces)

22.5--27.5 NSm (16.6--20.3 lb-ft)

. . . . . . . . . . . . .

6 Front Cover

7 Rubber Gasket

Replace

. . . . . . . . . . . . . . . . . . . .

8 Bolt (M6 x 16, 3 pieces)

9--11 NSm (80--97 lb-in)

. . . . . . . . . . . . . . . . . . . . .

M162 ENGINE MECHANICAL 1B1 -- 27

DAEWOO MY_2000

Removal & Installation Procedure

1. Remove the magnet assembly.

Installation Notice

Tightening Torque

9 -- 11 NSm (80 -- 97 lb-in)

2. Remove the cylinder head front cover (6).

Installation Notice

Tightening Torque

22.5 -- 27.5 NSm

(16.6 -- 20.3 lb-ft)

Apply the sealant at the mating surface of the cylinder

head and the front cover.

3. Remove the upper guide rail pin and the guide rail (3).

Installation Notice
Install it while the chain tensioner is loose.

4. Remove the gasket (arrow).

Installation Notice
Replace the gasket with new one and apply the sea-

lant.

5. Installation should follow the removal procedure in

the reverse order.

1B1 -- 28 M162 ENGINE MECHANICAL

DAEWOO MY_2000

CYLINDER HEAD

Preceding Work: Removal of cylinder head cover

Removal of cylinder head front cover
Removal of upper intake manifold

1 Cylinder Head Bolt (14 pieces)

1st step 55 NSm (41 lb-ft)

. . . . . . . . . . . . . . . . . . .

2nd step 90°

3rd step 90°

2 Washers (14 pieces)

3 Flange Bolts (3 pieces)

1st step 18--22 NSm (13--16 lb-ft)

. . . . . . . . . . . .

2nd step 60° ± 5°

4 Exhaust Camshaft Sprocket

5 Cylinder Head

6 Gasket

Replace

. . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Dowel Sleeve

M162 ENGINE MECHANICAL 1B1 -- 29

DAEWOO MY_2000

Tools Required
617 589 00 10 00 Allen Wrench Socket

116 589 01 34 00 Threaded Pin

116 589 20 33 00 Sliding Hammer

Removal & Installation Procedure

1. Rotate the crankshaft so that the piston of number 1

cylinder is at TDC.

Notice: Rotate the crankshaft in the normal engine di-

rection.
2. Put the alignment marks (arrows) on the timing chain

and camshaft sprocket.

3. Drain the coolant from the crankcase.

4. Remove the three flange bolts in the exhaust cam-

shaft sprocket.
Installation Notice

Tightening Torque

1st step: 18 -- 22 NSm

(13 -- 16 lb-ft)

Tightening Torque

2nd step: 60° ± 5°

Do not reuse the removed bolts.

5. Separate the chain from the camshaft sprocket.
Notice: Be careful not to drop the chain into the timing

case.

6. Remove the guide rail fixing pin using threaded pin

116 589 01 34 00 (1) and sliding hammer 116 589 33

00 (2).