SsangYong Korando II (1996-2006 year). Manual — part 210
SSANGYONG MY2002
2C-10 FRONT SUSPENSION
LOWER BALL JOINT
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the knuckle assembly. Refer to “Knuckle
Assembly” in this section.
4. Remove the lower ball joint.
Installation Notice
KAA2C190
KAA2C200
5. Installation should follow the removal procedure
in the reverse order.
UPPER BALL JOINT
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the knuckle assembly. Refer to “Knuckle
Assembly” in this section.
4. Remove the upper ball joint.
Installation Notice
5. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
70 N•m (52 lb-ft)
Tightening Torque
130 N•m (96 lb-ft)
FRONT SUSPENSION 2C-11
SSANGYONG MY2002
KNUCKLE ASSEMBLY
Tools Required
661589 13 33 00 BallJointRemover
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the caliper assembly. Refer to Section
4D, Front Disc Brakes.
4. Remove the front hub bearing assembly. Refer to
“ Front hub bearing assembl y ” in this section.
KAA2C060
KAA2C210
KAA2C220
5. Remove the splash shield mounting bolts.
Installation Notice
6. Remove the front wheel speed sensor.
Installation Notice
KAA2C230
7. Remove the outer tie rod nuts and disconnect the
tie rod ends from the knuckle using the ball joint
remover 661 589 13 33 00.
Installation Notice
Tightening Torque
6 N•m (53 lb-in)
Tightening Torque
5 N•m (33 lb-in)
Tightening Torque
40 N•m (30 lb-ft)
SSANGYONG MY2002
2C-12 FRONT SUSPENSION
9. Remove the upper ball joint using the ball joint re-
mover 661 589 13 33 00.
Installation Notice
KAA2C170
KAA2C070
CROSSMEMBER
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the lower cover.
Installation Notice
8. Remove the lower ball joint using the ball joint re-
mover 661 589 13 33 00.
Installation Notice
KAA2C140
KAA2C240
3. Remove the front axle housing mounting nuts from
the crossmember.
Installation Notice
Tightening Torque
150 N•m (111 lb-ft)
10. Remove the knuckle assembly.
11. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
115 N•m (85 lb-ft)
Tightening Torque
35 N•m (26 lb-ft)
Tightening Torque
118 N•m (87 lb-ft)
FRONT SUSPENSION 2C-13
SSANGYONG MY2002
4. Remove the crossmember mounting bolts and
nuts.
Installation Notice
KAA2C250
5. Remove the crossmember
6. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
78 N•m (58 lb-ft)
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