SsangYong Korando II (1996-2006 year). Manual — part 208
SSANGYONG MY2002
2C-2 FRONT SUSPENSION
COMPONENTS LOCATOR
1 Front Shock Absorber
2 Upper Control Arm
3 Knuckle
4 Low Control Arm
5 Stabilizer Link
6 Stabilizer
7 Suspension Bumper
8 Hub Inner Seal
9 Hub Inner Bearing
10 Hub Inner Bearing Race
11 Hub
12 Hub Outer Bearing Race
13 Hub Outer Bearing
KAA2C010
FRONT SUSPENSION 2C-3
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURES
BALL JOINT INSPECTION
Ball Joint Inspection
1. Raise the front of the vehicle to allow the front
suspension to hang free.
2. Grasp the tire at the top and the bottom.
3. Move the top of the tire in an in-and-out motion.
4. Look for any horizontal movement of the knuckle
relative to the control arm.
5. Ball joints must be replaced under the following
conditions:
•
The joint is loose.
•
The ball seal is cut.
•
The ball stud is disconnected from the knuckle.
•
The ball stud is loose at the knuckle.
•
The ball stud can be twisted in its socket with
finger pressure.
Ball Stud Inspection
Make sure to check the tightness of the ball stud in the
knuckle boss during each inspection of the ball joint.
One way to inspect the ball stud for wear is to shake
the wheel and feel for movement of the stud end at the
knuckle boss.
Another way to inspect the ball stud for wear is to check
the fastener torque at the pinch nut. A loose nut can
indicate a stressed stud orahole in theknuckle boss.
Worn of damaged ball joints and knuckles must be re-
placed.
SSANGYONG MY2002
2C-4 FRONT SUSPENSION
REPAIR INSTRUCTIONS
KAA2C020
ON-VEHICE SERVICE
FRONT HUB BEARING ASSEMBLY
Tools Required
DW340-050
Sliding Hammer
DW340-060
Front Hub Cap Remover/Installer
DW340-070
Front Hub Flange Remover
661 589 01 07 00
Front Hub Adjusting Nut Remover/
nstaller
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the front wheels. Refer to Section 2E,
Tires and Wheels.
3. Remove the caliper assembly. Refer to Section
4D, Front Disc Brakes.
4. Remove the hub cap with front hub cap remover/
Installer DW340-060 and sliding hammer DW340-
050.
KAA2C030
5. Remove the hub flange bolts.
Installation Notice
Tightening Torque
55 N•m (41 lb-ft)
6. Remove the snap ring and hub flange with front
hub flange remover DW340-070 and sliding
hammer DW340-050.
Notice:
•
When installing, coat the hub flange surface with
Loctitte.
FRONT SUSPENSION 2C-5
SSANGYONG MY2002
7. Remove the hub adjust locking washer.
KAA2C040
KAA2C050
KAA2C060
KAA2C070
8. Remove the hub adjusting nut with front hub adjust-
ing nutremover/installer 661589 01 07 00.
Installation Notice
Tightening Torque
15 N•m (11 lb-ft)
•
When installing, adjust the clearance between
the hub adjusting nut and hub not to exceed
0.2 mm (0.008 inch) using the shim.
9. Remove the hub bearing assembly.
10. Installation should follow the removal procedure
in the reverse order.
FRONT STABILIZER
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the lower cover.
Installation Notice
Tightening Torque
35 N•m (26 lb-ft)
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