SsangYong Korando II (1996-2006 year). Manual — part 166
OM600 ENGINE MECHANICAL 1B3 -- 113
DAEWOO MY_2000
Tools Required
667 589 00 31 00 Press Lever
104 589 00 37 00 Pliers
102 589 03 40 00 Magnetic Lifter
603 589 01 40 00 Holding Wheel
601 589 02 43 00 Drift
116 589 06 63 00 Magnetic Finger
667 589 02 63 00 Supporting Bar
A: Intake valve stem seal
B: Exhaust valve stem seal
Intake valve stem seal
Exhaust valve stem seal
Chamfer
Offset
All round
Inner diameter ’d’
7.3 mm
8.2 mm
Color
Brown
Green
Wire ring
Black
Yellow
1B3 -- 114 OM600 ENGINE MECHANICAL
DAEWOO MY_2000
Replacement Procedure
1. Remove the valve tappet (1) with magnetic lifter.
Notice
Place the valve tappets upside down (open end up-
ward).
Magnetic Lifter 102 589 03 40 00
2. Install the holding wheel (7) into the timing chain
(11).
Holding Wheel 603 589 01 40 00
3. Position the piston of relevant cylinder at TDC.
4. Install the supporting bar (8).
Supporting Bar 667 589 02 63 00
5. Using press lever (9), press the spring retainer(3)
downward and remove the valve collets with mag-
netic finger (10).
Press Lever 667 589 00 31 00
Magnetic Finger 116 589 06 63 00
OM600 ENGINE MECHANICAL 1B3 -- 115
DAEWOO MY_2000
6. Remove the spring retainer(3) and valve spring (4).
7. Remove the valve stem seal (5).
Pliers 104 589 00 37 00
8. Insert the cap (12) onto the valve (6) and install the
new valve stem seal (5) and then remover the cap.
Drift 601 589 02 43 00
9. By pressing the spring seat with press lever (9),
install the valve cotters(2) with magnetic finger (10).
Notice
Be careful not to damage guide bore of the valve
tappet.
Press Lever 667 589 00 31 00
Magnetic Finger 116 589 06 63 00
1B3 -- 116 OM600 ENGINE MECHANICAL
DAEWOO MY_2000
CHECK AND REPLACEMENT OF VALVE GUIDES
Preceding Work : Removal of cylinder head
Removal of valve spring
Removal of valve
1 Cylinder Head
2 Valve Guide
3 Valve Seat Ring
a Basic Bore Diameter
Service Ddata
Item
Outer Diameter
’D’
Color Code
Basic Bore
Diameter ’a’
Overlap
’D’ -- ’a’
Valve Guide
Inner Diameter ’A’
Length
’L’
Intake
Repair size 1
14.251
Red
14.200 -- 14.211
0.029 --
8 000 8 030
39 5
Intake
Repair size 2 14.440 -- 14.451
White
14.400 -- 14.411
0.029 --
0.051
8.000 --8.030
39.5
Exhaust
Repair size 1 14.240 --14. 251
Red
14.200 -- 14.211
0.029 --
9 000 9 050
37 7
Exhaust
Repair size 2
14.440-- 14.451
White
14.400 -- 14.411
0.029 --
0.051
9.000 --9.050
37.7
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