SsangYong Korando II (1996-2006 year). Manual — part 147
OM600 ENGINE MECHANICAL 1B3 -- 37
DAEWOO MY_2000
CYLINDER HEAD
1 Fuel Injection Pipe
18N∙m (13 lb-ft)
. . . . . . . . . .
2 Cylinder Head
3 Gasket
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . .
4 Bolt
25N∙m (18 lb-ft)
. . . . . . . . . . . . . . . . . . . . . .
5 Washer
6 Clamp
7 Heater Feed Pipe
8 Bolt
9 Washer
10 Bolt
11 Nozzle Washer
Replace
. . . . . . . . . . . . . . . . . . .
12 Fuel Injection Nozzle 35--40 N∙m(26--30 lb-ft)
13 Hexagon Socket Bolt
25 N∙m (18 lb-ft)
. . . . . .
14 Washer
15 Bolt
25 N∙m (18 lb-ft)
. . . . . . . . . . . . . . . . . . . . .
16 Cylinder Head Bolt
See Table
. . . . . . . . . . . . . .
17 Cylinder Head Cover
18 Bolt
10 N∙m (89 lb-in)
. . . . . . . . . . . . . . . . . . . . .
19 Gasket
20 Camshaft
21 Camshaft Drive Sprocket
Replace
. . . . . . . . . . .
22 Washer
23 Bolt(12--Sided)
25N∙m (18 lb-ft) + 90_
. . . . . . .
24 Sliding Rail
25 Sliding Rail Pin
26 Sliding Rail Pin
27 Chain Tensioner
80 N∙m (59 lb-ft)
. . . . . . . . . . .
28 Gasket
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . .
29 Cooling Fan
Check
. . . . . . . . . . . . . . . . . . . . . . .
30 Hexagon Socket Bolt
45 N∙m (33 lb-ft)
. . . . . .
31 Tensioning Lever
32 Bolt
25 N∙m (18 lb-ft)
. . . . . . . . . . . . . . . . . . . . .
33 Bolt
34 Nut
23 N∙m (17 lb-ft)
. . . . . . . . . . . . . . . . . . . . . .
35 Fuel Filter
36 Turbo Charger
37 Intake Duct
38 Gasket
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . .
39 Intake Manifold
1B3 -- 38 OM600 ENGINE MECHANICAL
DAEWOO MY_2000
Tightening Torque
Cylinder Bolts (12--sided socket head)
stage 1
10 N∙m (89 lb-in)
y
(
)
(Engine cold)
stage 2
35 N∙m (26 lb-ft)
stage 3
180_
M8 Cylinder Head Bolts
25 N∙m (18 lb-ft)
Tools Required
000 589 77 03 00 Box Wrench Insert
001 589 65 09 00 Socket Wrench Insert
102 589 03 40 00 Magnetic Bar
116 589 02 34 00 Threaded Pin
116 589 03 07 00 T Type Socket Wrench
116 589 20 33 00 Sliding Hammer
601 589 00 10 00 Cylinder Head Bolt Wrench
602 589 00 40 00 Engine Lock
603 589 00 40 00 Counter Holder
Tightening Sequence for Cylinder Head
Bolts
OM 662LA Engine
OM 661LA Engine
OM600 ENGINE MECHANICAL 1B3 -- 39
DAEWOO MY_2000
Notice
The cylinder head may only be removed when the
engine has cooled down. The cylinder head is re-
moved together with the exhaust manifold. As the
cylinder head bolts undergo a permanent tightening.
They require to be replaced if they exceed the maxi-
mum lengthes indicated in the table.
Thread Dia
Length(L)
When New
Max. Length(L)
M10
80mm
82mm
M10
120mm
104mm
M10
115mm
117mm
The twelve--sided socket head bolts are tightened
with each stages of torque and torque angle.
It is not necessary to retighten the cylinder head
bolts at the 1000~1500km inspection or after
1000~1500km of repairs.
1B3 -- 40 OM600 ENGINE MECHANICAL
DAEWOO MY_2000
Disassembly Procedure
1. Completely drain the coolant from the radiator and
cylinder block.
2. Remove the cooling fan shroud.
3. Hold the fan with counter holder and remove the bolt
and then remove the cooling fan.
Notice
Keep the fan in vertical position.
Counter Holder 603 589 00 40 00
4. Remove the bracket oil dipstick tube.
5. Remove the nut.
6. Remove the nut on the tensioning lever and insert
the rod(F12’ 180mm). By pushing the rod to the ar-
row direction, pull back the bolt.
7. Push the tensioning lever to the opposite direction to
release the spring tension and remove the poly V--
belt.
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