SsangYong Korando II (1996-2006 year). Manual — part 196
OM600 ENGINE CONTROLS 1F3 -- 25
DAEWOO MY_2000
Tools Required
001 589 65 09 00 Serration Wrench
Removal & Installation Procedure
1. Remove the plastic clip from the injection pipe
2. Remove the fuel return hose.
3. Disconnect the injection pipes from the injection
nozzles and push them to theside.
4. Remove the fuel injection nozzle.
Serration Wrench 001 589 65 09 00
Notice
Replace the washers.
5. Installation should follow the removal procedure in
the reverse order.
Notice
Pay attention to the installation position of new
nozzle washer and tightening torque.
1F3 -- 26 OM600 ENGINE CONTROLS
DAEWOO MY_2000
INJECTION NOZZLE REPAIR
Preceding Work : Removal of fuel injection nozzle
1 Nozzle Holder
2 Steel Washer
3 Compression Spring
4 Thrust Pin
5 Intermediate Disc
6 Nozzle Needle
7 Nozzle Body
8 Nozzle Tensioning Nut
80 N∙m (59 lb-ft)
. . . . .
OM600 ENGINE CONTROLS 1F3 -- 27
DAEWOO MY_2000
Tools Required
001 589 65 09 00 Socket Wrench Insert
000 589 00 68 00 Cleaning Set
Repair Procedure
1. Clamp the nozzle holder (1) in a vice and remove
the nozzle tensioning nut (8).
Notice
Use protective jaws for clamping.
2. Disassemble the fuel injection nozzle.
Socket Wrench Insert 001 589 65 09 00
3. Clean the nozzle needle (6) and nozzle body (7) with
an abradant.
4. Clean the nozzle seat with cleaning cutter.
Cleaning Set 000 589 00 68 00
5. Immerse nozzle needle (6) and nozzle body (7) in
filtered diesel fuel. When the nozzle body is held
vertical, the weight of the nozzle needle must cause
it to slide down toward the nozzle needle seat.
6. Assemble the injection nozzle so that the tip of the
thrust (4) pin is facing toward the nozzle holder.
Tightening Torque
80 N∙m (59 lb-ft)
Notice
Nozzle needle (6) and nozzle body (7) should al-
ways be replaced as a pair.
1F3 -- 28 OM600 ENGINE CONTROLS
DAEWOO MY_2000
7. Check the fuel injection nozzle and adjust opening
pressure if necessary.
Opening pressure adjustment
Disassemble the fuel injection nozzle and replace
the steel washer (2).
Notice
Each 0.05mm thickness of the washer results in a
pressure difference of approx. 3bar.
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