SsangYong Korando II (1996-2006 year). Manual — part 197
OM600 ENGINE CONTROLS 1F3 -- 29
DAEWOO MY_2000
REMOVAL AND INSTALLATION OF INJECTION TIMING DEVICE
Preceding Work : Removal of vacuum pump
1 Cylinder Head Cover
2 Bolt
10N∙m (89 lb-in)
. . . . . . . . . . . . . . . . . . . . .
3 Gasket
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . .
4 Fuel Injection Pump
5 Seal
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Screw Plug
30N∙m (22 lb-ft)
. . . . . . . . . . . . . . . .
7 Oil Pan
8 Locking Pin
9 Injection Timing Device
10 Washer
11 Bolt (Left--Hand Thread)
46N∙m (34 lb-ft)
. . . .
12 Camshaft Sprocket
13 Washer
14 12--Sided Stretch Bolt
Check, 25N∙m (18 lb-ft) +90_
. . . . . . . . . . . . . .
15 Timing Chain
16 Seal
17 Chain Tensioner
80N∙m (59 lb-ft)
. . . . . . . . . . . .
1F3 -- 30 OM600 ENGINE CONTROLS
DAEWOO MY_2000
Tools Required
601 589 00 08 00
Flange
601 589 05 21 00
Locking Screw
116 589 20 33 00
Sliding Hammer
116 589 02 34 00
Threaded Bolt
667 589 04 63 00
Retaining Plate
Removal & Installation Procedure
1. Remove the bolts (2) and then remove the cylinder
head cover (1) and gasket (3).
Installation Notice
Tightening Torque
10 N∙m (89 lb-in)
Notice
Replace the gasket.
Rotate the engine 1 revolution by hand and check
TDC marking of the crankshaft and camshaft.
2. Loosen the camshaft sprocket bolt (14).
Notice
Do not remove the bolt.
Installation Notice
Tightening Torque
25N∙m (18 lb-ft) + 90_
Notice
If max. length of bolt exceeds 53.6mm, replace it.
3. Loosen the bolt (11) (left--hand thread).
Notice
Do not remove the bolt.
OM600 ENGINE CONTROLS 1F3 -- 31
DAEWOO MY_2000
4. Position the no.1 cylinder at ATDC 15_.
Notice
Do not rotate the engine with camshaft sprocket bolt
or opposite direction of the engine rotation.
5. Remove the plug (6) and seal (5) from the fuel injec-
tion pump and collect oil in a suitable vessel.
Installation Notice
Tightening Torque
30 N∙m (22 lb-ft)
Notice
Replace the seal.
6. Install the locking screw (18) into the injection pump.
Notice
Before tightening the bolts for the injection timing
device and the camshaft sprocket, always remove
the locking screw from the injection pump and rein-
stall the plug.
Locking Screw 601 589 05 21 00
7. Place alignment marks (arrow) on the timing chain
(12) and camshaft sprocket (15).
1F3 -- 32 OM600 ENGINE CONTROLS
DAEWOO MY_2000
8. Remove the chain tensioner (17).
Installation Notice
Tightening Torque
80 N∙m (59 lb-ft)
Notice
Replace the seal (16).
9. Pull out the 12--sided stretch bolt (14) and washer
and remove thecamshaft sprocket (12).
10. Pull out the bolt (11) and washer (10).
Notice
Be careful that the bolt is left--hand thread.
Installation Notice
Tightening Torque
46 N∙m (34 lb-ft)
11. Using special tool (24, 25), remove the locking pin
(8).
Sliding Hammer 116 589 20 33 00
Threaded Bolt 116 589 02 34 00
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