SsangYong Korando II (1996-2006 year). Manual — part 19
1B1 -- 42 M162 ENGINE MECHANICAL
DAEWOO MY_2000
Arrangement of the Thrust Bearing and the Main Bearing
1 Upper Main Bearing
2 Upper Thrust Bearing
3 Crankshaft
4 Lower Main Bearing
5 Lower Thrust Bearing
A Crankcase Side
B Bearing Cap Side (Oil Pan Side)
C Axial Fit Bearing (Number 5 Bearing Point)
D Radial Bearing
(1) -- (12) Weight Balance/Color Marking Point
j1 -- j7
Journal Main Bearing #1 -- #7
D
Color Dot Marking
The color dot marking are put on the (1), (2), (4), (6), (8),
(10), (12) and it indicates the diameter of crankshaft
journal by color as below.
M162 ENGINE MECHANICAL 1B1 -- 43
DAEWOO MY_2000
Color Dot
Marking
Crankshaft Journal Diameter
(mm)
Blue
57.960 -- 57.965
Yellow
57.955 -- 57.960
Red
57.950 -- 57.955
White
57.945 -- 57.950
Violet
57.940 -- 57.945
Selection of Crankshaft Main Bearing
1. Crankcase Side
There are seven punching marks on the mating sur-
face to oil pan. This mark is correspondent to the
bearing distinguished by color. Select the relevant
bearing according to the punching mark when re-
paired.
Punching
Mark
Bearing Color Selected
F
Blue
FF
Yellow
FFF
Red
2. Crankshaft Bearing Cap Side
Select the crankshaft main bearing according to the
marking letter on the crankshaft main journal when
repaired.
Marking
Letter
Bearing Color Selected
B
Blue
Y
Yellow
R
Red
W
White
V
Violet
Service Data
Unit: mm
Crankshaft Stan-
dard and Repair
Size
Crankshaft
Bearing Jour-
nal Diameter
Crankshaft
Bearing
Diameter
Crankshaft
Journal Width
at fit bearing
Connecting Rod
Bearing Journal
Diameter
Connecting Rod
Bearing Jourmal
Width
Standard size
57.940--57.965
58
24.50--24.533
47.935--47.965
27.958--28.042
1st repair size
57.705--57.715
47.700--47.715
2nd repair size
57.450--57.465
47.450--47.465
3rd repair size
57.205--57.215
--
47.200--47.215
--
4th repair size
56.955--56.965
46.950--46.965
1B1 -- 44 M162 ENGINE MECHANICAL
DAEWOO MY_2000
Removal & Installation Procedure
1. Unscrew the connecting rod bearing cap bolt and re-
move the bearing cap.
Installation Notice
Tightening Torque
40 NSm (30 lb-ft) + 90°
D
Make sure that the upper and lower bearing shells
do not change each other.
D
Coat the bearing shell with engine oil.
D
Install the bearing cap according to the consecu-
tive number.
Part No. : 601 030 00 62
2.15 mm
Part No. : 601 030 01 62
2.20 mm
Part No. : 601 030 02 62
2.25 mm
Part No. : 601 030 03 62
2.30 mm
Part No. : 601 030 04 62
2.40 mm
2. Unscrew the crankshaft bearing cap bolts and sepa-
rate the upper and lower bearing shells and thrust
washers.
Installation Notice
Tightening Torque
55 NSm (41 lb-ft) + 90°
D
Remove the bearing cap from front (pulley side) to
rear.
D
Make sure that the upper and lower bearing shells
do not change each other and coat with engine oil.
D
The oil grooves (arrows) in the thrust washers
must face outward and insert the thrust bearing
into the bearing cap.
D
There are five kinds of thrust washers by thick-
ness. Select the proper washer when repaired.
3. Remove the crankshaft.
4. Installation should follow the removal procedure in
the reverse order.
5. After completion of the installation, check for the ro-
tating condition of the crankshaft.
Installation Notice
D
Make sure the crankshaft bearing cap properly
seated in place in the crankcase side. When perfectly
installed, the projected part (arrow) locates in the left
side (intake manifold side).
D
Assemble so that the projected part of the cap and
crankcase face the same direction.
M162 ENGINE MECHANICAL 1B1 -- 45
DAEWOO MY_2000
Inspection
1. If the length ‘L’ of the crankshaft bearing cap bolt ex-
ceeds 63.8mm, replace it.
2. Make sure the crankshaft bearing cap is properly
seated on the cylinder block (arrows).
3. Measure and record the inner diameter of the crank-
shaft bearing.
Notice
D
Measure at 2 points (1, 2).
D
Measure ‘A’, ‘B’ and ‘C’ as shown. If average value of
‘B’ and ‘C’ is less than value ‘A’, then the average val-
ue of ‘B’ and ‘C’ is actual average value. If average
value of ‘B’ and ‘C’ is more than value ‘A’ is actual av-
erage value.
4. Measure and record the diameter of the crankshaft
bearing journal.
Notice
D
Record the mean value when measured at 3 points
(A, B, C).
D
Measure the inner diameter of bearing and the diam-
eter of journal and if it is out of the standard data, re-
place the bearing shell.
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