SsangYong Korando II (1996-2006 year). Manual — part 22
M162 ENGINE MECHANICAL 1B1 -- 59
DAEWOO MY_2000
CAMSHAFT TIMING POSITION
Preceding Work: Removal of cylinder head cover
Removal of cylinder head front cover
1 Chain Tensioner Assembly
2 Exhaust Camshaft Sprocket
3 Upper Guide Rail
4 Cylinder Head Front Cover
5 Wrench
6 Holding Pin DW110--120
1B1 -- 60 M162 ENGINE MECHANICAL
DAEWOO MY_2000
Tools Required
DW110--120 Holding Pin
Inspection
1. Position the No.1 cylinder piston to TDC (OT) by turn-
ing the crankshaft.
Notice: When the OT mark on vibration damper is
aligned with timing gear case cover, the intake and ex-
haust cam of cylinder will make the slope to the center
and will face up. In this way, the adjustment hole of the
intake and exhaust camshaft will match in line with the
cylinder head upper end, at 3 o’clock, and 9 o’clock di-
rection each other.
2. Check the timing as below procedure;
-- Check if the camshaft adjustment hole is posi-
tioned to 3 o’clock direction at the intake side and
to 9 o’clock direction at the exhaust side, respec-
tively and align with the cylinder head mating sur-
face.
-- At this condition, check if the OT mark on vibration
damper aligns with the marker on the timing gear
case.
Adjustment Procedure
1. Position the No.1 cylinder to BTDC 30° .
2. Remove the chain tensioner.
3. Remove the exhaust camshaft sprocket.
4. Align the intake and exhaust camshaft flange hole
with the cylinder head upper surface.
D
Intake Side : 3 o’clock direction
D
Exhaust Side : 9 o’clock direction
5. Align the holes on intake and exhaust camshaft to the
hole on cylinder head. Insert the holding pin
DW110--120 into the holes.
6. Secure the intake and exhaust camshaft.
7. Position the piston of No.1 cylinder at TDC (OT) by
turning the crankshaft.
8. Turn the camshaft adjuster of the intake camshaft to
the left as much as possible (cam adjuster ‘retarded’
position).
9. Install the chain to the intake camshaft sprocket.
Notice: Timing chain must be placed on the guide rail in
gear case cover.
M162 ENGINE MECHANICAL 1B1 -- 61
DAEWOO MY_2000
10. Install the chain to the exhaust camshaft sprocket
and install it to the camshaft.
Installation Notice (Sprocket Bolt)
Tightening Torque
1st step: 18 -- 22 NSm
(13 -- 16 lb-ft)
Tightening Torque
2nd step: 60° ± 5°
The sprocket bolt is designed to be used only once,
so replace with new one.
11. Install the chain tensioner.
Installation Notice
Tightening
Screw Plug
40 NSm
(30 lb-ft)
Tightening
Torque
Tensioner
Assembly
72 -- 88 NSm
(53 -- 65 lb-ft)
12. Check the camshaft timing.
1B1 -- 62 M162 ENGINE MECHANICAL
DAEWOO MY_2000
VALVE SPRING
Preceding Work: Removal of camshaft
Removal of spark plug
1 Valve Cotter
2 Valve Spring Retainer
3 Valve Spring
4 Valve Stem Seal
5 Lower Retainer
a Lever Pusher 111 589 18 61 00
b Thrust Piece 111 589 25 63 00
c Connecting Hose DW110--090
d Supporting Bar 111 589 01 59 00
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