SsangYong Korando II (1996-2006 year). Manual — part 23
M162 ENGINE MECHANICAL 1B1 -- 63
DAEWOO MY_2000
Tools Required
111 589 01 59 00 Supporting Bar
111 589 18 61 00 Lever Pusher
111 589 25 63 00 Thrust Piece
602 589 00 40 00 Engine Lock
DW110--090 Connecting Hose
DW110--100 Valve Tappet Remover
Removal & Installation Procedure
1. Place the supporting bar 111 589 01 59 00 (a) at the
camshaft bearing cap and tighten them with the bear-
ing cap bolt.
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
2. Turn the crankshaft to position the each cylinder pis-
ton at TDC.
Mark on The Vibration Damper
Cylinder
OT
1, 6
120°
2, 5
240°
3, 4
Notice
D
Remove the valve spring only at TDC.
D
Always rotate the crankshaft by holding the chain to
prevent from timing chain damage and tangling, and
for smooth rotation.
1B1 -- 64 M162 ENGINE MECHANICAL
DAEWOO MY_2000
3. Remove the valve tappet using the valve tappet re-
mover DW110--100.
4. Install the connecting hose DW110--090 (c) to the
spark plug hole.
5. Install the engine lock 602 589 00 40 00 to the ring
gear to prevent the crankshaft from rotating.
6. Blow up with compressed air.
7. Install the supporting bar 111 589 01 59 00 (d) and
the lever pusher 111 589 18 61 00 (a).
8. Mount the thrust piece 111 589 25 63 00 (b) vertical-
ly to the valve spring retainer (2).
9. Press the valve spring (3) by using the lever pusher
111 589 18 61 00 (a).
10. Remove the valve cotter (1) using the pincette.
11. Remove the upper retainer (2) and the valve spring
(3).
12. Remove the valve stem seal (4) and replace if nec-
essary.
Notice: Check the valve stem seal for damage and re-
place if necessary.
13. Remove the lower retainer (5).
Notice: Check the retainer for damages and replace
with a new one if necessary.
M162 ENGINE MECHANICAL 1B1 -- 65
DAEWOO MY_2000
Test (Upper and Lower Valve Tappet and
Valve Cotter)
D
Upper Valve Spring Retainer
Size (mm)
(d)
8.5
Size (mm)
(D)
12.3
D
Lower Valve Spring Retainer
Thickness (mm)
(a)
0.8 -- 1.0
D
Valve Cotter
Size (mm)
(B)
9.0
Size (mm)
(H)
9.2 -- 9.8
1B1 -- 66 M162 ENGINE MECHANICAL
DAEWOO MY_2000
VALVE STEM SEAL
Preceding Work: Removal of valve spring
1 Drift 119 589 00 43 00
2 Valve Stem Seal
3 Protective Sleeve
Tools Required
119 589 00 43 00 Drift
Replacement Procedure
1. Remove the valve stem seal (2) using the pliers.
Notice: Check the valve stem seal for damage and re-
place if necessary.
2. Coat the valve stem seal with oil and assemble it with
the protective sleeve.
3. Insert the valve stem seal by pressing it with the drift
119 589 00 43 00.
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