SsangYong Korando II (1996-2006 year). Manual — part 336
SSANGYONG MY2002
5B-34 MANUAL TRANSMISSION
27. Remove the fill plug.
28. Remove the transmission from the holding fixture
and install it to the vehicle.
29. Clean the sealing surface of the shift control lever.
30. Install the control cables to the shift lever.
YAD5B850
YAD5B870
YAD5B860
MAIN SHAFT
Disassembly Procedure
1. For correct reassemble, place an alignment mark
on the 3-4 Synchronizer hub and sleeve.
2. Using a hydraulic press and puller plate, remove
the 3-4 Synchronizer assembly and the 3rd speed
gear.
3. Remove the 3rd speed gear bearing and spacer.
4. Using a snap ring pliers, remove the 2nd speed
gear snap ring.
5. Remove the 2nd speed gear thrust washer.
MANUAL TRANSMISSION 5B-35
SSANGYONG MY2002
6. Remove the 2nd speed gear, bearing and spacer.
YAD5B880
YAD5B890
YAD5B910
YAD5B900
7. Using a screwdriver, remove the spiral retaining
ring.
8. Remove the thrust washer and three-piece 2nd
speed blocking ring assembly.
9. For correct reassembly, place an alignment mark
on the 1-2 synchronizer hub and sleeve.
10. Remove the 1-2 synchronizer sleeve from the hub
with following parts :
•
The anti-rattle ball and spring.
•
The three keys.
•
One of the 3 springs.
SSANGYONG MY2002
5B-36 MANUAL TRANSMISSION
11. Using a hydraulic press and puller plate, remove
the 5th speed driven gear from the main shaft.
YAD5B920
YAD5B930
YAD5B950
YAD5B940
12. Remove the main shaft rear bearing assembly from
the shaft.
13. Remove the 1st speed gear and bearing.
14. Remove the inner race.
MANUAL TRANSMISSION 5B-37
SSANGYONG MY2002
YAD5B960
YAD5B970
YAD5B990
15. Remove the tree-piece 1st speed blocking ring
assembly and remaining synchronizer spring.
16. Check and clean all removed parts and replace if
necessary.
Assembly Procedure
1. When assemble the synchronizer, make sure that
the hubs and sleeves are matched and the 3 keys
are installed properly. Also align blocking rings
with keys during installation.
Notice: Before assembly, coat all parts with
lubricant. In case of the paper-lined blocking rings,
soak them in DexronII/III before installation.
2. Assemble the following parts :
•
1st speed blocking ring.
•
Alignment pin and 1st speed gear bearing race.
•
1st speed gear and its bearing.
3. Install the rear bearing assembly to the main shaft.
YAD5B980
4. Using a hydraulic press and installer, press the
5th driven gear onto the main shaft. While the
main shaft is still on the press bed, install the 5th
driven gear snap ring. If the snap ring does not fit
completely, continue pressing the 5th driven gear.
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