SsangYong Korando II (1996-2006 year). Manual — part 337
SSANGYONG MY2002
5B-38 MANUAL TRANSMISSION
5. Install the following parts :
•
2nd speed blocking ring assembly.
•
Thrust washer for the blocking ring inner cone.
•
Spiral retaining ring (Use special tools).
•
2nd speed gear spacer, bearing and gear.
•
2nd gear thrust washer and snap ring.
•
3rd speed gear spacer, bearing and gear.
•
3rd speed blocking ring.
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6. Using a hydraulic press and installer, install the
3-4 synchronizer hub onto the main shaft.
Notice: A l i g n t h e b l o c k i n g r i n g w i t h t h e
synchronizer keys while installing the hub.
INPUT SHAFT
Disassembly Procedure
1. Remove the following parts from the input shaft :
•
Main shaft thrust race and bearing.
•
Main shaft pilot bearing rollers (15 rollers).
2. Using a hydraulic press and puller plate, remove
the input shaft bearing assembly from the shaft.
MANUAL TRANSMISSION 5B-39
SSANGYONG MY2002
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3. Remove the input bearing.
4. Remove the input shaft seal.
5. Check and clean all removed parts and replace if
necessary.
Assembly Procedure
1. Using a hydraulic press and installer, press the
input shaft bearing onto the input shaft.
2. Apply grease to the thrust bearing inner roller (15
rollers) and install the main shaft thrust bearing
and its race in the rear of the input shaft.
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3. Using a rubber hammer and installer, install the
input bearing retainer and input shaft seal after
applying grease.
4. Install the bearing outer race to the retainer without
end play adjusting shim.
SSANGYONG MY2002
5B-40 MANUAL TRANSMISSION
COUNTER SHAFT
Disassembly Procedure
1. Using a hydraulic press and special tool, remove
the front bearing assembly from the counter shaft.
2. Check and clean all removed parts and replace if
necessary.
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Assembly Procedure
1. Using a hydraulic press and installer, press the
front bearing assembly onto the counter shaft.
2. Install is as follows :
•
Install a new O-ring on the counter shaft outer
race and lubricate it.
•
Using a installer, lightly tap the race into its
bore until the O-ring is compressed.
•
Install the race to be fully seated on the inside
of the case.
EXTENSION HOUSING
Disassembly Procedure
1. Remove the vent from the extension housing.
2. Remove the O-ring and steel ring from the rear of
the extension housing.
3. Check and clean all removed parts and replace if
necessary.
Assembly Procedure
1. Install the O-ring and steel ring to the rear of the
extension housing.
2. Install the vent to the extension housing.
MANUAL TRANSMISSION 5B-41
SSANGYONG MY2002
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SHIFT COVER
Disassembly Procedure
1. Using a hammer and a pin punch (3/16) remove
the selector arm roll pin.
2. Before removal, note the correct position of the
interlock plate and selector arm and remove the
shift shaft.
3. Check and clean all removed parts and replace if
necessary.
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Assembly Procedure
1. If the shaft cup plug was removed, apply plug
outer surface with sealer and install it into the
cover.
2. Install the fork pads and selector plates onto the
1-2 and 3-4 shift forks.
3. Assemble the sift cover parts as follows :
•
Push the shift shaft into the cover until the front
of the shaft is at the inside of the cover.
•
Install the 1-2 shift fork and its selector plate.
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