SsangYong Korando II (1996-2006 year). Manual — part 201
OM600 ENGINE CONTROLS 1F3 -- 45
DAEWOO MY_2000
FUEL INJECTION PUMP
Preceding Work :
Removal of vacuum pump
Removal of air cleaner housing
Removal of intake manifold
18 Chain Tensioner
80N∙m (59 lb-ft)
. . . . . . . . . . . .
19 Seal
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20 Bolt(Left--Hand Thread)
46N∙m (34 lb-ft)
. . . . .
21 Washer
22 Bolt
23N∙m (17 lb-ft)
. . . . . . . . . . . . . . . . . . . . .
23 Seal
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 Oil Pan
25 Fuel Injection Pump
26 Seal
Replace
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27 Screw Plug
30N∙m (22 lb-ft)
. . . . . . . . . . . . . . .
28 Square Nut
Tools Required
000 589 77 03 00 Box Wrench Insert
601 589 00 08 00 Flange
601 589 05 21 00 Locking Screw
601 589 05 14 00 Assembly CageRemoval
1F3 -- 46 OM600 ENGINE CONTROLS
DAEWOO MY_2000
Removal Procedure
1. Position then no.1 cylinder at 15_ ATDC.
Notice
Do not rotate the engine in opposition direction of
engine rotation.
2. Remove the connecting rod (9).
3. Disconnect the vacuum lines (13, 14).
4. Remove the accelerator control damper (10).
(Manual transmission vehicle)
5. Remove the suction line (16) and pressure line (4).
6. Remove the banjo bolt (1) and then remove the seal
(2) and fuel line (3).
7. Remove the plastic clip (8) on the injection line.
8. Disconnect the injection lines (15) from the injection
pump (25).
9. Remove the banjo bolt (1) and then remove the seal
(7) and return line (5).
OM600 ENGINE CONTROLS 1F3 -- 47
DAEWOO MY_2000
10. Install the assembly cage (29) and remove the bolt
(20) and pull off the washer (21).
Notice
Be careful that the bolt (20) is left hand thread.
Assembly Cage 601 589 05 14 00
11. Remove the chain tensioner (18) and seal (19).
12. Remove the bolt (12) and pull off the washer (11).
13. Remove the bolt (22) and pull off the square nut
(28).
14. Pull out the fuel injection pump (25) and seal (23).
1F3 -- 48 OM600 ENGINE CONTROLS
DAEWOO MY_2000
Installation Procedure
1. Remove the screw plug (27) and seal (26) and col-
lect oil in a vessel.
2. Insert flange (31) onto the injection pump camshaft
and turn until the cam of the governor is visible in the
hole.
Flange 601 589 00 08 00
3. Tighten the locking screw.
Locking Screw 601 589 05 21 00
4. Ensure that the No.1 cylinder is positioned at ATDC
15_.
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