SsangYong Musso. Manual — part 445
SECTION 4C
POWER BOOSTER
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 4C-1
General Specifications . . . . . . . . . . . . . . . . . . 4C-1
Maintenance and Repair . . . . . . . . . . . . . . . 4C-2
TABLE OF CONTENTS
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Type
Ratio
N
•••••
m
Vacuum Assisted
5.6 : 1
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 4C-2
Booster & Brake Master Cylinder . . . . . . . . . . 4C-2
Pedal Stroke Inspection . . . . . . . . . . . . . . . . . 4C-5
4C-2 POWER BOOSTER
1 Nut . . . . . . . . . . . . . ... 14-22 Nm
2 Washer
3 Master Cylinder Assembly
4 Oil Level Sensor
5 Check Valve
6 Booster
7 Clevis Pin
8 Snap Pin
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
BOOSTER AND BRAKE MASTER CYLINDER
9 Seal
10 Spacer
11 Nut . . . . . . . . . . . . . . . 8-18 Nm
12 Front Tube (LH)
13 Front Tube (RH)
14 Rear Tube
15 1st Tube (Primary)
16 2nd Tube (Secondary)
MANDO
PBR
POWER BOOSTER 4C-3
Removal & Installation Procedure
1. Remove the oil level sensor connector.
2. Remove the tube from the master cylinder.
Installation Notice
Notice
!
Be careful not to drop the oil when removing the tube.
!
If the oil is dropped, promptly sweep up.
3. Remove the booster vacuum hose.
Notice
!
Connect fully to the end of vacuum hose when installing.
4. Loosen the nut of master cylinder.
Installation Notice
5. Remove the clevis pin and disconnect the pedal and brake
booster push rod.
Notice
!
Install in the upper hole when PBR brake.
!
Connect the snap pin in the hole of clevis pin fully.
!
Apply the grease around the hole of clevis pin.
Tightening Torque
14 - 22 Nm
Tightening Torque
15 - 19 Nm
4C-4 POWER BOOSTER
6. Loosen the nut of booster and remove the booster from the
dash panel.
Installation Notice
Tightening Torque
8 - 18 Nm
7. Installation should follow the removal procedure in the
reverse order.
8. Add the fluid and bleed.
9. If necessary, adjust the pedal height, pedal stroke and free
play.
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