SsangYong Musso. Manual — part 425

1F3-50 OM600 ENGINE CONTROLS

10. Connect the fuel pipes

Notice

Replace the seal.

Box Wrench Insert 000 589 77 03 00

Return Line

Fuel Injection Line

Fuel feed Line

Suction and Pressure Line

46 Nm

18 Nm

13 Nm

13 Nm

5. Coat the new seal (23) with engine oil and install it.

6. Insert the fuel injection pump (25) and tighten the bolts

(22).

7. Remove the locking screw (32).

Tightening Torque

23 Nm

8. Tighten the bolt(12).

9. Insert the washer (21) and tighten the bolts (20) and then

remove the assembly cage (29).

Tightening Torque

23 Nm

Tightening Torque

46 Nm

OM600 ENGINE CONTROLS 1F3-51

12. Connect the vacuum line (13, 14).

13. Connect the connecting rod (9).

14. Connect the accelerator control damper (10).

(Manual transmission vehicle)

15. Install the chain tensioner.

16. Install the vacuum pump.

17. Check the start of delivery.

18. Adjust the idle speed.

11. Assemble the plastic clip (8).

SECTION 1G3

OM600 ENGINE INTAKE & EXHAUST

Specifications . . . . . . . . . . . . . . . . . . . . . . . 1G3-1

Fastener Tightening Specifications . . . . . . . . 1G3-1

Schematic and Routing Diagrams . . . . . . . 1G3-2

EGR Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 1G3-2

Maintenance and Repair . . . . . . . . . . . . . . 1G3-3

On-Vehicle Service . . . . . . . . . . . . . . . . . . . . 1G3-3

TABLE OF CONTENTS

Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

Application

Air Cleaner Housing Cover Nut

Intake Manifold Bolt (M8 x 20)

Intake Manifold Bolt (M8)

Exhaust Mainfold Stud Bolt

Exhaust Pipe Nut (Engine)

Exhaust Pipe Bolt

N

•••••

m

9 - 11

22.5 - 27.5

22.5 - 27.5

9.5 - 12.5

15 - 28

28 - 47

Air Cleaner and Inlet Duct & Hose . . . . . . . . 1G3-3

Intake and Exhaust Manifold . . . . . . . . . . . . . 1G3-5

Turbocharger . . . . . . . . . . . . . . . . . . . . . . . 1G3-8

Charge Air System Diagram . . . . . . . . . . . . . 1G3-8

Intercooler . . . . . . . . . . . . . . . . . . . . . . . . . . 1G3-9

Turbocharger Assembly . . . . . . . . . . . . . . . 1G3-11

1G3-2 OM600 ENGINE INTAKE & EXHAUST

SCHEMATIC AND ROUTING DIAGRAMS

EGR CIRCUIT