SsangYong Musso. Manual — part 503
CLUTCH 5C-13
MASTER CYLINDER
1 Snap Pin
2 Clevis Pin
3 Clevis
4 Lock Nut
5 Flange Nut . . . . . . . . . . ... 30-40 Nm
6 Push Rod
7 Cylinder Body
8 Oil Pipe . . . . . . . . . . . . 15-18 Nm
9 Clamp
10 Reservoir
11 Spring
12 Piston Assembly
13 Boot
14 Plate
15 Snap Ring
Notice
Do not disassemble the No.12.
5C-14 CLUTCH
Removal & Installation Procedure
1. Draw out the fluid.
2. Pull out the snap pin and clevis pin from the clutch pedal
connection.
3. Remove the clutch tube.
Installation Notice
Tightening Torque
15 - 18 Nm
Notice
Be careful not the fluid contact a painted surface.
4. Remove the master cylinder mounting nuts and pull off the
master cylinder.
Installation Notice
Tightening Torque
8 - 18 Nm
5. Check the clutch pedal operation.
6. Bleed the clutch system.
CLUTCH 5C-15
CLUTCH PEDAL
1 Snap Pin . . . . . . . . . . . . Replace
2 Clevis Pin . . . . . . . . . .. Apply Grease
3 Master Cylinder Push Rod
4 Gasket
5 Nut . . . . . . . . . . . . . ... 16-22 Nm
6 Spring washer
7 Bolt . . . . . . . . . . . . . . 8-18 Nm
8 Fulcrum Pin
9 Turn Over Spring . . . . . . .. Apply Grease
10 Bushing . . . . . . . Replace, Apply Grease
11 Full Stroke Stopper Contact Pad
12 Clutch Pedal
13 Pedal Pad
14 Pedal Mounting Bracket
15 Stopper Bolt . . . . . . . . . . .. 21-25Nm
16 Clutch Interlock Switch
Notice
Assembly should follow the disassembly procedure in the reverse order.
Grease specification : Long - term grease (T/Mn DBL6611.00)
5C-16 CLUTCH
Inspection Procedure
1. Pedal Stroke (A).
Notice
To adjust the pedal stroke, loosen the lock nut (H) of the
interlock switch (G) and turn the two lock auto until the stroke
is correct.
Max. Stroke
158 mm
2. Pedal Height (B).
Notice
To adjust the pedal height, loosen the lock nut (C) of the
stopper bolt(D) and turn the stopper bolt until the height is
correct.
Height (From the Floor Carpet)
147 - 187 mm
3. Pedal Free Play (E).
Notice
To adjust the pedal free play, loosen the lock nut (F) of the
master cylinder and turn the push rod until the free play is
correct.
4. Check the fulcrum pin and the bushing for wear, the pedal
for bending and the spring for damage.
Free Play
5 - 10 Nm
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