SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 14

1B-33

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

3. Remove the cooling fan and the viscous clutch. Unscrew

the three bolts from the cooling fan bracket and remove
the bracket.

Installation Notice

4. Remove the timing gear case cover after unscrewing the

bolts (3) and (4) from the timing gear case cover and the
bolt (9) from the oil pan.

Notice

Be careful not to damage the oil pan gasket.

Installation Notice

Removal & Installation Procedure

1. Put the alignment marks (arrows) on the timing chain

and camshaft sprocket.

2. Unscrew the A/C bracket bolts (1) and remove the

bracket.

Installation Notice

• Apply the sealant after cleaning the timing gear case

cover surface.

• Be careful not to stain the oil chamber of chain

tensioner with the sealant.

5. Installation should follow the removal procedure in the

reverse order.

6. Warm up the engine and check for oil leaks.

Tightening torque

22.5 ~ 27.5 Nm

(16.6 ~ 20.3 lb-ft)

Tightening torque

22.5 ~ 27.5 Nm

(16.6 ~ 20.3 lb-ft)

Tightening torque

Bolt (3, 4)

Bolt (9)

22.5 ~ 27.5 Nm

(16.6 ~ 20.3 Ib-ft)

9 ~ 11 Nm

(80 ~ 97 Ib-ft)

1B-34

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

CRANKSHAFT SEALING REAR COVER

Preceding Work: Removal of the automatic transmission drive plate

1. Bolt (M6 x 20, 6 pieces)

. . . . . . . . . .. 9 ~ 11 Nm (80 ~ 97 lb-in)

2. Radial shaft seal

3. Rear cover

4. Sleeve

5. Bolt (M6 x 85, 2 pieces)

. . . . . . . . . .. 9 ~ 11 Nm (80 ~ 97 lb-in)

6. Washer

1B-35

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Tools Required

W9911 0020B (601 589 03 43 00) Crankshaft Rear Seal Installer

Removal & Installation Procedure

1. Unscrew the bolts (1) and (5) and remove the closing

cover by pulling the rear cover lug (arrows).

Notice

Be careful not to damage the oil pan gasket.

7. Install the crankshaft sealing rear cover mounting bolts

and remove the crankshaft rear seal installer W9911
0020B (601 589 03 43 00).

Installation Notice

2. Clean the sealing surface of the crankcase and the rear

sealing cover.

3. Check the radial shaft seal and replace it if necessary.

4. Apply the Loctite 573 to the rear cover sealing surface.

5. Apply the engine oil to the dust lip of the radial shaft

seal.

Notice

Do not use the grease.

6. Install the crankshaft rear radial seal and the crankshaft

sealing rear cover, using crankshaft rear seal installer
W9911 0020B (601 589 03 43 00).

Tightening torque

9 ~ 11 Nm

(80 ~ 97 lb-in)

1B-36

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

1. Center bolt (M18 x 50)

. . . . 1st step: 80 ~ 220 Nm (133 ~ 162 lb-ft)

2nd step: 90° + 10°

2. Vibration damper disk

3. Bolt (M6 x 20, 6 pieces)

. . . . . . ... 7.7 ~ 9.5 Nm (68.1 ~ 84.1 lb-in)

BELT PULLEY AND VIBRATION DAMPER

Preceding Work: Removal of cooling fan and viscous clutch

Removal of fan shroud

Removal of drive belt

4. Vibration damper assembly

5. Woodruff key

6. Bolt (M6 x 12, 4 pieces)

. . . . . . . . . .. 9 ~ 11 Nm (80 ~ 97 lb-in)

7. Cooling fan pulley

CRANKSHAFT ASSEMBLY