SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 12
1B-27
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
CYLINDER HEAD
Preceding Work: Removal of cylinder head cover
Removal of cylinder head front cover
Removal of upper intake manifold
1. Cylinder head bolt (14 pieces)
. . . . . . . 1st step: 55 Nm (141 lb-ft)
2nd step: 90°
3rd step: 90°
2. Washers (14 pieces)
3. Flange bolts (3 pieces)
. . . . . . . 1st step: 18 ~ 22 Nm (13 ~ 16 lb-ft)
2nd step: 90° ± 5°
4. Exhaust camshaft sprocket
5. Cylinder head
6. Gasket . . . . . . . . . . . . . . .. Replace
7. Dowel sleeve
1B-28
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
4. Remove the three flange bolts in the exhaust camshaft
sprocket.
Installation Notice
5. Separate the chain from the camshaft sprockrt.
Notice
Be careful not to drop the chain into the timing case.
Tools Required
A9913 0061B (116 589 01 34 00)
Threaded Pin
A9913 0080B (116 589 20 33 00)
Sliding Hammer
A9912 0080B (617 589 00 10 00)
Allen Wrench Socket
Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number 1
cylinder is at TDC.
Notice
Rotate the crankshaft in the normal engine direction.
2. Put the alignment marks (arrows) on the timing chain
and camshaft sprocket.
3. Drain the coolant from the crankcase.
Do not reuse the removed bolts.
Tightening torque
1st step: 18 ~ 22 Nm
(13 ~ 16 lb-ft)
2nd step: 90° ± 5°
1B-29
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
7. Remove the cylinder head bolts in numerical order using
allen wrench socket A9912 0080B (617 589 00 10 00).
Installation Notice
9. Carefully remove the cylinder head and check the mating
surface.
10. Installation should follow the removal procedure in the
reverse order.
8. Check the length of the cylinder head bolt.
Installation Notice
6. Remove the guide rail fixing pin from the cylinder head
using the threaded pin A9913 0061B (116 589 01 34 00)
(1) and sliding hammer A9913 0080B (116 589 20 33 00)
(2).
• Replace the bolt if the measured length exceed the
max. length.
• Apply the oil to the thread surface of bolt.
Tightening torque
1st step: 55 Nm (41 lb-ft)
2nd step: 90°
3rd step: 90°
Length (L)
New 160 ± 0.8 mm
Max. 162 ± 0.7 mm
1B-30
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
OIL PAN
1. Gasket . . . . . . . . . . . . . .. Replace
2. Bolt (M6 x 22, 6 pieces)
. . . . . . . . . .. 9 ~ 11 Nm (80 ~ 97 lb-in)
3. Drain plug . .. 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)
4. Bolt (M6 x 20, 22 pieces)
. . . . . . . . . .. 9 ~ 11 Nm (80 ~ 97 lb-in)
5. Bolt (M6 x 85, 3 pieces)
. . . . . . . . . .. 9 ~ 11 Nm (80 ~ 97 lb-in)
6. Bolt (M8 x 40, 4 pieces)
. . . . . ... 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)
7. Bolt (M10) . . . . . . . . ... 40 Nm (30 lb-ft)
8. Oil pan
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