SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 340
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
58
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
29. Install two 5th gear needle bearings in line.
26. Install the counter reverse gear by using a press.
27. Install the counter reverse spacer.
28. Install the 5th synchronizer ring.
[Notice]
Place the counter reverse gear with a longer protrusion facing
to the adaptor.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
59
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
33. Install the locking ball.
31. Install the counter 5th gear by using a press. At this
time, place it with a longer protrusion facing to the adaptor.
30. Install the 5th gear.
32. Install the counter 5th gear retainer ring.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
60
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
37. Place the gear assembly on a work bench in parallel.
34. Install the thrust washer (t= 5.0) while aligning the key
grooves.
35. Install the retainer ring.
36. Install the inner race of counter roller bearing by using a
press.
[Notice]
Adjust the end play between retainer ring and hub to a range
of 0.08 to 0.22 mm by using a thickness gauge.
[Notice]
Place it with a protrusion facing to the adaptor
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
61
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
41. Install the 3/4 shift fork and shift rail while aligning the
grooves.
38. Install the inner shift lever and interlock plate in the 3/4
gear shift rail.
39. Install the 3/4 hear shift rail in the transmission adaptor.
40. Install the 3/4 gear shift fork.
Inner shift lever
Interlock plate
[Notice]
The spring pin for locking the inner shift lever is small (6 x
22) and its slot should face to the shaft.
[Notice]
The 1/2 and 5/R shift fork are compatible, but 3/4 shift fork
isn’t. Also, the 3/4 shift fork is chamfered, but 1/2 and 5/R
aren’t.
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