SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 41
1F-4
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE CONTROLS
M162 GSL ENG SM - 2005.7
FAILURE CODE DIAGNOSIS
Clearing Failure Codes
Notice:
To prevent Engine Control Module (ECM) damage, the key must be OFF when disconnecting or reconnecting
the power to the ECM (for example battery cable, ECM pigtail connector, ECM fuse, jumper cables, etc.)
Parameters listed in the table may not be exactly the same as your reading due to the type of instrument or other
factors. If a failure code is displayed during the “TROUBLE CODE” in scan tool check mode, check the circuit for the
code listed in the table below. For details of each code, turn to the page referred to under the “See Page” for the re-
spective “Failure Code” in the below table.
Failure codes should be cleared after repairs have been completed.
DIAGNOSTIC INFORMATION AND PROCEDURE
Failure Code
00
01
02
03
04
05
06
08
09
10
11
17
18
19
20
21
23
24
25
26
27
29
30
31
32
33
34
35
Description
Engine coolant temperature sensor low voltage
Engine coolant temperature sensor high voltage
Engine coolant temperature sensor plausibility
Intake air temperature sensor low voltage
Intake air temperature sensor high voltage
Intake air temperature sensor plausibility
Engine coolant temperature insufficient for closed loop fuel control
System voltage too low
Mass air flow sensor plausibility
Mass air flow sensor low voltage
Mass air flow sensor high voltage
Crankshaft position sensor signal failure (no engine revolution signal)
Crankshaft position sensor signal failure (rpm > max. value)
Camshaft position senosr signal: No.1 cylinder recognition failure
Crankshaft position sensor signal failure (gap recognition failure)
Transmission coding failure
CAN communication failure: ASR/MSR
CAN communication failure: ABS
Communication with transponder missing
CAN communication failure: TCU (A/T only)
CAN communication failure: TOD (E32 only)
CAN communication failure: ID 200h not plausible
CAN communication failure: ID 208h not plausible
CAN communication failure: communication initialization failure
Engine rpm output circuit short circuit to battery
Engine rpm output circuit short circuit to ground or open
Fuel pump relay short circuit to battery
Fuel pump relay short circuit to ground or open
See Page
1F-56
1F-56
1F-56
1F-52
1F-52
1F-52
1F-56
1F-28
1F-52
1F-52
1F-52
1F-13
1F-13
1F-17
1F-13
1F-79
1F-77
1F-77
1F-82
1F-77
1F-78
1F-78
1F-78
1F-78
1F-68
1F-68
1F-33
1F-33
Failure Codes Table
1F-5
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE CONTROLS
M162 GSL ENG SM - 2005.7
Failure Codes Table (Cont’d)
Failure Code
40
41
44
45
54
56
57
58
59
60
62
64
65
66
67
68
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
89
93
96
97
98
99
100
101
Description
Purge control valve short circuit to battery
Purge control valve short circuit to ground or open
Cooling fan (HI) relay short circuit to power
Cooling fan (HI) relay short circuit to ground or open
Purge control circuit malfunction
No.1 knock sensor signal failure
No.2 knock sensor signal failure
Camshaft position sensor signal: No.1 cylinder synchronization failure
CAN communication failure: MSR data transmission not plausible
CAN communication failure: ASR data transmission not plausible
Clutch switch defective
No ignition voltage output (No.1 ignition coil)
No ignition voltage output (No.2 ignition coil)
No ignition voltage output (No.3 ignition coil)
Crankshaft position sensor adaptation failure
Random/Multiple Misfire
Starter signal recognition failure
No.1 injector short circuit to battery
No.1 injector short circuit to ground or open
No.2 injector short circuit to battery
No.2 injector short circuit to ground or open
No.3 injector short circuit to battery
No.3 injector short circuit to ground or open
No.4 injector short circuit to battery
No.4 injector short circuit to ground or open
Oxygen sensor high voltage
Bank 1 system short term fuel trim adaptation below lean threshold
Oxygen sensor no activity detected
Oxygen sensor not lean after overrun fuel shut -off
Oxygen sensor slow response
Oxygen sensor heater failure
Oxygen sensor heater short circuit to battery
Oxygen sensor heater short circuit to ground or open
Oxygen sensor low voltage
Bank 1 system short term fuel trim adaptation above rich threshold
Bank 1 system short term fuel trim at rich stop
Bank 1 system short term fuel trim at lean stop
Bank 1 system idle adaptation failure (above rich threshold)
Bank 1 system idle adaptation failure (below lean threshold)
Bank 1 system learning control failure (rich, low load)
Bank 1 system learning control failure (lean, low load)
See Page
1F-41
1F-41
1F-62
1F-62
1F-41
1F-23
1F-23
1F-17
1F-78
1F-78
1F-61
1F-11
1F-11
1F-11
1F-13
1F-25
1F-29
1F-37
1F-37
1F-37
1F-37
1F1-37
1F-38
1F-38
1F-38
1F-72
1F-73
1F-72
1F-72
1F-72
1F-72
1F-72
1F-72
1F-72
1F-73
1F-73
1F-73
1F-73
1F-73
1F-73
1F-73
1F-6
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE CONTROLS
M162 GSL ENG SM - 2005.7
Failure Codes Table (Cont’d)
Failure Code
102
103
104
105
108
109
110
116
117
119
120
121
122
123
125
126
127
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
150
151
160
161
162
163
Description
Bank 1 system learning control failure (rich, high load)
Bank 1 system learning control failure (lean, high load)
Throttle position sensor 1 low voltage
Throttle position sensor 1 high voltage
Throttle position sensor 2 low voltage
Throttle position sensor 2 high voltage
Throttle actuator learning data fault
Throttle actuator learning control failure
Exceed fuel -cut safety time
Throttle valve return spring failure
Cruise control interruption memory failure
Throttle actuator failure
Accelerator pedal position sensor signal failure
Different Mass air flow sensor signal with throttle position sensor
Both throttle position sensors failure
Throttle position sensor 1 not plausible with throttle position sensor 2
High permanent throttle signal
Cruise control “OFF” due to message counter failure
Vehicle speed signal failure
Vehicle speed signal failure
Cruise control lever failure
Cruise control acceleration failure
Cruise control deceleration failure
Stop lamp switch failure
ECU failure (RAM)
ECU failure (EPROM)
Call monitoring
Servo motor control output interruption memory failure
Servo motor open/short
Unprogramed ECU with immobilizer
Uncoded/unprogramed ECU
ECU failure (EEPROM/Flash-EPROM checksum failure)
ECU failure (coding ID checksum failure)
ECU failure (coding checksum failure)
ECU failure (programing checksum failure)
TCS input signal short circuit to battery
TCS input signal short circuit to ground or open
Accelerator pedal position sensor 1 low voltage
Accelerator pedal position sensor 1 high voltage
Accelerator pedal position sensor 2 low voltage
Accelerator pedal position sensor 2 high voltage
See Page
1F-73
1F-73
1F-47
1F-47
1F-47
1F-47
1F-80
1F-47
1F-80
1F-47
1F-80
1F-47
1F-59
1F-47
1F-47
1F-48
1F-48
1F-64
1F-64
1F-64
1F-64
1F-64
1F-64
1F-67
1F-79
1F-79
1F-80
1F-80
1F-80
1F-82
1F-79
1F-79
1F-79
1F-79
1F-79
1F-65
1F-65
1F-59
1F-59
1F-59
1F-59
1F-7
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE CONTROLS
M162 GSL ENG SM - 2005.7
Failure Codes Table (Cont’d)
Failure Code
164
167
185
186
187
188
189
190
192
193
194
195
198
199
226
227
228
229
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
Description
Accelerator pedal position sensor 1 not plausible with pedal position sensor 2
Both setpoint accelerator pedal position sensor defective
Mass air flow sensor and throttle position sensor failure
ECU failure (incompatible CPU)
ECU failure (CPUs communication failure)
ECU failure (CPU 2 configuration failure)
ECU failure (CPU 2 fault)
ECU failure (CPU run time failure between CPUs)
No.5 injector short circuit to battery
No.5 injector short circuit to ground or open
No.6 injector short circuit to battery
No.6 injector short circuit to ground or open
Resonance flap short circuit to battery
Resonance flap short circuit to ground or open
Camshaft actuator short circuit to battery
Camshaft actuator short circuit to ground or open
A/C compressor relay short circuit to battery
A/C compressor relay short circuit to ground or open
ECU failure (CPU 2 cruise control message counter failure)
Over decceleration limit (CPU 2)
Over acceleration limit (CPU 2)
Cruise control lever dual operation (CPU 2)
Cruise control lever safety terminal failure (CPU 2)
Unusual pedal position variation (CPU 2)
Unusual throttle position variation (CPU 2)
Unusual throttle controller monitor data comparison fault (CPU 2)
Unusual accelerator pedal position sensor comparison fault (CPU 2)
Throttle potentiometer comparision fault (CPU 2)
Unusual CPU communication (CPU 2)
Unusual CPU configuration (CPU 2)
A/D converter failure (CPU 2)
Accelerator pedal position sensor setpoint fault between CPU 1 and CPU 2
Position controller setpoint fault between CPU 1 and CPU 2
MSR setpoint fault between CPU 1 and CPU 2
Idle control setpoint fault between CPU 1 and CPU 2
A/D converteroverflow (CPU 2)
ROM f aul t (CPU 2)
RAM f aul t (CPU 2)
Cycle monitor fault (CPU 2)
See Page
1F-59
1F-59
1F-48
1F-80
1F-80
1F-80
1F-80
1F-80
1F-38
1F-38
1F-38
1F-38
1F-66
1F-66
1F-21
1F-21
1F-63
1F-63
1F-80
1F-80
1F-80
1F-80
1F-80
1F-80
1F-80
1F-80
1F-81
1F1-81
1F-81
1F-81
1F-81
1F-81
1F-81
1F-81
1F-81
1F-81
1F-81
1F-81
1F-85
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