SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 40
1D-24
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EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
SPECIAL TOOLS AND EQUIPMENT
Name and Part Number
A9910 0060A (111 589 00 40 00)
Holder
A9921 0012A (124 589 15 21 00)
Leakage Tester
Name and Part Number
A9910 0070A (111 589 02 01 00)
Open End Wrench
A9910 0150A (603 589 00 40 00)
Fan Clutch Holder
1F-1
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ENGINE CONTROLS
M162 GSL ENG SM - 2005.7
ENGINE CONTROLS
00
SECTION 1F
ENGINE AND ECM PROBLEM CHECK
REPORT . . . . . . . . . . . . . 1F-3
Vehicle and customer information . . 1F-3
Mil information . . . . . . . . . 1F-3
Problem description . . . . . . ... 1F-3
Condition when problem occurs . . 1F-3
DIAGNOSTIC INFORMATION AND
PROCEDURE . . . . . . . . . . . 1F-4
Failure code diagnosis . . . . . .. 1F-4
IGNITION SYSTEM . . . . . . . . 1F-8
Ignition coil . . . . . . . . . . . 1F-9
Crankshaft position (CKP) sensor ... 1F-11
Camshaft position (CMP) sensor. . 1F-14
Camshaft actuator . . . . . . ... 1F-18
Knock Sensor (KS) . . . . . . .. 1F-20
Spark plug . . . . . . . . . . 1F-22
System voltage . . . . . . . . 1F-24
Ignition switch . . . . . . . . ... 1F-25
FUEL SYSTEM . . . . . . . . . . 1F-26
Fuel pump . . . . . . . . . . 1F-27
Fuel injector . . . . . . . . . . 1F-30
Purge control valve . . . . . . .. 1F-34
Fuel rail . . . . . . . . . . . 1F-36
Fuel pressure regulator . . . . ... 1F-38
INDUCTION SYSTEM . . . . . . .. 1F-41
Throttle valve actuator . . . . . . 1F-40
Hot Film Air Mass (HFM) sensor . .. 1F-43
Engine Coolant Temperature
(ECT) sensor . . . . . . . . ... 1F-47
Accelerator pedal module . . . . 1F-51
Cooling fan . . . . . . . . . ... 1F-54
A/C compressor relay . . . . . .. 1F-55
Cruise control switch . . . . . . 1F-56
Resonance flap . . . . . . . . 1F-57
Stop lamp switch . . . . . . . .. 1F-58
EXHAUST SYSTEM . . . . . . . .. 1F-60
Catalytic converter . . . . . . ... 1F-60
Oxygen sensor . . . . . . . . . 1F-61
ENGINE CONTROL MODULE . . . . 1F-66
Serial data communication . . . .. 1F-67
Internal failure . . . . . . . . .. 1F-69
Electronic throttle controller safety
malfunction . . . . . . . . . ... 1F-70
Immobilizer . . . . . . . . . ... 1F-72
Table of Contents
1F-2
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ENGINE CONTROLS
M162 GSL ENG SM - 2005.7
MAINTENANCE AND REPAIR . . . .. 1F-73
ON-VEHICLE SERVICE . . . . . . 1F-73
Discharging the pressure in fuel
system . . . . . . . . . . . .. 1F-73
Fuel pump . . . . . . . . . . 1F-73
Fuel filter . . . . . . . . . . .. 1F-74
Fuel tank . . . . . . . . . . .. 1F-75
Fuel pressure regulator . . . . ... 1F-78
Fuel rail and injectors . . . . . .. 1F-79
Engine coolant temperature
sensor . . . . . . . . . . . .. 1F-80
Throttle body (integrated with the
actuator) . . . . . . . . . . ... 1F-81
Hot Film Air Mass (HFM) sensor . .. 1F-82
Knock sensor . . . . . . . . ... 1F-82
Pedal position sensor . . . . . .. 1F-83
Oxygen sensor . . . . . . . . . 1F-83
Purge control valve . . . . . . .. 1F-84
Canister . . . . . . . . . . . 1F-84
Engine control module . . . . . . 1F-85
Camshaft position sensor . . . . 1F-85
Crankshaft position sensor . . . .. 1F-85
SCHEMATIC AND ROUTING
DIAGRAMS . . . . . . . . . . ... 1F-86
Diagnosis circuit . . . . . . . ... 1F-86
ECU (GSL G32) . . . . . . . ... 1F-87
SPECIFICATIONS . . . . . . . . . 1F-90
Engine data display table . . . . 1F-90
Fastener tightening specifications .. 1F-91
Fuel system specification . . . . 1F-92
Temperature vs resistance . . . .. 1F-92
SPECIAL TOOLS AND EQUIPMENT ... 1F-93
1F-3
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ENGINE CONTROLS
M162 GSL ENG SM - 2005.7
VEHICLE AND CUSTOMER INFORMATION
MIL INFORMATION
PROBLEM DESCRIPTION
CONDITION WHEN PROBLEM OCCURS
Date Problem Occurred
Customer Name
Driver Name
Purchase date
License No.
Vehicle Model
VIN
Engine Model
Mileage
Km
miles
Engine Does Not Start
Hard to Start
Poor Idling
Poor Driveability
Engine Stall
Others
No cranking
No initial combustion
No complete combustion
Slow cranking
Others
Incorrect first Idle
Abnormal idle rpm
High (rpm)
Low (rpm)
Idling Unstable Others
Hesitation
Back fire
Muffler explosion (after-burning)
Surging
Knocking
Poor performance
Other
Soon after starting
After accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D or D to N
At full steering Others
ENGINE AND ECM PROBLEM CHECK REPORT
Problem Frequency
Weather
Ambient Temperature
Place
Engine Temperature
Engine Operation
Constant Intermittent (times per day/month) Once only Others
Fine
Cloudy Rainy Snowy Various/Others
Hot
Warm
Cool
Cold (approx.____°F/____°C)
Highway
Suburbs
Inner City
Uphill Downhill
Rough Road
Others
Cold
Warming Up
Before warming up
After warm-up
Any temp.
Others
Starting
Just after starting (min.) Idling Racing Driving
Constant speed Acceleration
Deceleration
A/C switch ON/OFF Other
Condition of MIL
DTC inspection
(if available)
Remains on
Sometimes illuminates
Does not illuminate
Normal
Malfunction code(s) (code )
Freeze Frame data ( )
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