SsangYong Rexton. Manual — part 346
M161 ENGINE MECHANICAL 1B2-67
SSANGYONG Y200
YAD1B1U0
Sectional View
1 Screw Plug
2 Ball (Nonreturn Valve)
3 Compression Spring
4 Ball Guide
5 Seal (Aluminum)
6 Filler Pin
7 Compression Spring
8 Snap Ring
9 Thrust Pin
10 Ball (Nonreturn Valve)
11 Compression Spring
12 Thrust Piece
13 Chain Tensioner Housing
14 Seal
15 Timing Gear Case Cover
16 Cylinder Head
17 Bolt / Washer
18 Tensioning Rail
19 Cylinder Head Gasket
20 Timing Chain
21 Tensioning Rail Base (Sliding Surface)
A Oil Supply Hole
B Chain Tensioner Oil Storage Hole
SSANGYONG Y200
1B2-68 M161 ENGINE MECHANICAL
TIMING CHAIN
Preceding Work:
Removal of cylinder head cover
Removal of spark plug
1 Pin
2 New Timing Chain
3 Timing Chain (Used)
4 Wedge
YAD1B1V0
5 Link
6 Center Plate
7 Outer Plate
M161 ENGINE MECHANICAL 1B2-69
SSANGYONG Y200
YAD1B6D0
YAD1B6E0
YAD1B1X0
YAD1B1Y0
Tools Required
000 589 58 43 00 Chain Assembly
111 589 03 15 00 Holding Pin
Replacement Procedure
1. Position the NO.1 cylinder to ATDC 20 ° .
5. Cover the chain housing with a clean cloth, and
grind off the timing chain pin from the intake
camshaft sprocket with the grinder.
4. Mount the wedges to both sides of the camshaft
sprocket as shown in the figure.
2. Insert the holding pin 111 589 03 15 00 to the
intake and exhaust camshaft flange not to rotate
camshaft.
3. Remove the chain tensioner.
SSANGYONG Y200
1B2-70 M161 ENGINE MECHANICAL
YAD1B1Z0
YAD1B2A0
YAD1B2B0
YAD1B2C0
6. Remove the outer plate (7) with the screw driver
and remove the link (5).
11. Install the jaw (a) and the thrust piece (b) to the
assembly tool as shown in the figures.
7. Connect the new timing chain (2) to the used
timing chain (3) with the link (5), center plate (6,
thickness 1.6 mm), and the outer plate (7).
8. Rotate the crankshaft in the direction if engine revo-
lution by pressing the new timing chain against
the exhaust camshaft sprocket to prevent it to be
tangled.
Notice: Be sure to remove the wedge before
cranking the engine.
9. Take out the used timing chain out from the chain
housing.
10. Connect both separators of the new timing chain
with the link (5) and the center plate (6).
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