SsangYong Rexton. Manual — part 330
M161 ENGINE MECHANICAL 1B2-3
SSANGYONG Y200
YAD1B020
YAD1B4T0
YAD1B4U0
YAD1B040
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
4. Disconnect the coupling of HFM sensor and
remove the air cleaner cross pipe.
5. Remove the air cleaner cover. Remove the
mounting bolts and air cleaner housing and
element assembly.
6. Loosen the radiator drain cock and drain the
coolant.
Notice: Open the coolant reservoir cap.
Tightening Torque
28 - 47 N•m
(21 - 35 lb-ft)
SSANGYONG Y200
1B2-4 M161 ENGINE MECHANICAL
YAD1B4V0
YAD1B4W0
YAD1B4X0
YAD1B080
7. Loosen the cylinder block drain plug and then drain
the coolant completely.
Installation Notice
10. Remove the upper mounting bolts of radiator and
then remove the radiator.
9. Disconnect the each hose from radiator.
8. Remove the cooling fan shroud. Refer to Section
1D2, Engine Cooling.
Notice: Replace the seal before installation of the
drain plug.
Tightening Torque
5 N•m (26 lb-ft)
M161 ENGINE MECHANICAL 1B2-5
SSANGYONG Y200
YAD1B090
YAD1B4Y0
YAD1B4Z0
YAD1B110
11. Remove the hydraulic pipe of power steering.
Notice: Completely drain the oil.
14. Disconnect the terminals from the generator.
13. Remove the fuel feed and return line.
Notice: Before removing the fuel lines, release
the pressure in the fuel system.
Installation Notice
12. Discharge the refrigerant from A/C system, and
disconnect the discharge pipe and suction pipe
from the compressor.
Tightening Torque
21 - 25 N•m
(15 - 18 lb-ft)
SSANGYONG Y200
1B2-6 M161 ENGINE MECHANICAL
YAD1B120
YAD1B130
YAD1B5A0
YAD1B5B0
15. Disconnect the terminals from starter motor and
remove the starter motor.
16. Disconnect the engine main harness ground.
19. After removing the ignition coil cover, disconnect
the ignition coil connector.
20. Remove the harness cover and disconnect the 4
injection valve connectors. Disconnect the main
harness.
18. Disconnect following sensors connector.
•
HFM sensor.
•
Coolant temperature sensor.
•
Knock sensor.
•
Camshaft and crankshaft sensors.
17. Disconnect the engine ground wire.
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