SsangYong Rexton. Manual — part 306
M162 ENGINE MECHANICAL 1B1-27
SSANGYONG Y200
4. Remove the gasket (arrow).
Notice: Replace the gasket with new one and
apply the sealant.
5. Installation should follow the removal procedure
in the reverse order.
2. Remove the cylinder head front cover (6).
Installation Notice
Tightening Torque
22.5 - 27.5 N•m
(16.6 - 20.3 lb-ft)
Apply the sealant at the mating surface of the
cylinder head and the front cover.
3. Remove the upper guide rail pin and the guide
rail (3).
Notice: Install it while the chain tensioner is loose.
YAD1B530
YAD1B540
SSANGYONG Y200
1B1-28 M162 ENGINE MECHANICAL
CYLINDER HEAD
Preceding Work : Removal of cylinder head cover
Removal of cylinder head front cover
Removal of upper intake manifold
1 Cylinder Head Bolt (14 pieces)
. . . . . . 1st step
55 N•m (141 lb-ft)
2nd step
90°
3rd step
90°
2 Washers (14 pieces)
3 Flange Bolts (3 pieces)
. . . . . . 1st step 18-22 N•m (13-16 lb-ft)
2nd step
90°±5°
4 Exhaust Camshaft Sprocket
5 Cylinder Head
6 Gasket . . . . . . . . . . . . . Replace
7 Dowel Sleeve
YAD1B550
M162 ENGINE MECHANICAL 1B1-29
SSANGYONG Y200
4. Remove the three flange bolts in the exhaust
camshaft sprocket.
Installation Notice
5. Separate the chain from the camshaft sprockrt.
Notice: Be careful not to drop the chain into the
timing case.
Tools Required
116 589 01 34 00
Threaded Pin
116 589 20 33 00
Sliding Hammer
617 589 00 10 00
Allen Wrench Socket
Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number
1 cylinder is at TDC.
Notice: Rotate the crankshaft in the normal engine
direction.
2. Put the alignment marks (arrows) on the timing
chain and camshaft sprocket.
3. Drain the coolant from the crankcase.
Tightening Torque
1st step: 18 - 22 N•m
(13 - 16 lb-ft)
2nd step: 90° ± 5°
Do not reuse the removed bolts.
YAD1B590
YAD1B600
YAD1B610
SSANGYONG Y200
1B1-30 M162 ENGINE MECHANICAL
7. Remove the cylinder head bolts in numerical order
using allen wrench socket 617 589 00 10 00.
Installation Notice
9. Carefully remove the cylinder head and check the
mating surface.
10. Installation should follow the removal procedure
in the reverse order.
8. Check the length of the cylinder head bolt.
Installation Notice
6. Remove the guide rail fixing pin from the cylinder
head using the threaded pin 116 589 01 34 00 (1)
and sliding hammer 116 589 20 33 00 (2).
Tightening Torque
1st step:
55 N•m
(41 lb-ft)
2nd step : 90°
3rd step : 90°
Length (L)
New 160 ± 0.8 mm
Max. 162 ± 0.7 mm
•
Replace the bolt if the measured length exceed
the max. length.
•
Apply the oil to the thread surface of bolt.
YAD1B620
YAD1B630
YAD1B640
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