SsangYong Rexton. Manual — part 491
REAR AXLE 3D-17
SSANGYONG Y200
2. Measure the run-out of shaft.
YAD3D400
YAD3D410
YAD3D430
Inspection
1. Check the shaft spline for the wear and damage.
YAD3D420
Specified value
Within 1.0 mm
3. Measure the run-out of shaft flange.
Specified value
Within 0.13 mm
4. Install the axle shaft and measure the clearance
of shaft direction.
Specified value
Within 0.38 mm
SSANGYONG Y200
3D-18 REAR AXLE
1 Drive Pinion Lock Nut . . . . .. 240 - 310 N•m
2 Washer
3 Companion Flange
4 Pinion Oil Seal
5 Bearing Slinger
6 Bearing
7 Shim
8 Shim
9 Bearing Cup
10 Breather Nipple
11 Rear Axle Housing
12 Oil Drain Plug . . . . . . . . ... 28 - 42 N•m
13 Shim
14 Bearing
15 Drive Pinion
16 Bearing Cap
17 Bolt . . . . . . . . . . . . . 87 - 124 N•m
18 Bearing
19 Shim
20 Ring Gear
21 Shaft Lock Pin
22 Differential Case
23 Ring Gear Mounting Bolt . . . . . 75 - 90 N•m
24 Thrust Washer
25 Differential Pinion
26 Thrust Washer
27 Side Gear
28 Differential Shaft
29 Housing Cover
30 Bolt . . . . . . . . . . . . ... 38 - 46 N•m
31 Oil Filler Plug . . . . . . . . ... 28 - 42 N•m
UNIT REPAIR
AXLE ASSEMBLY
YAD3D440
REAR AXLE 3D-19
SSANGYONG Y200
DIFFERENTIAL GEAR ASSEMBLY
Disassembly
1. Remove the drain plug and drain oil. Reinstall the
drain plug.
Installation Notice
YAD3D450
YAD3D470
YAD3D460
YAD3D480
Tightening Torque
28 - 42 N•m
(21 - 31 lb-ft)
2. Remove the axle housing cover.
Notice: Clean the cover and housing contact
surface.
3. Remove the bearing cap bolts and remove the
bearing cap. Pull out the differential carrier
assembly.
Notice: Do alignment marks on the bearing cap
not to change the caps before removal. When pulling
out, be careful to damage the axle housing.
4. Disassemble the parts of differential carrier
assembly.
SSANGYONG Y200
3D-20 REAR AXLE
5. Remove the drive pinion lock nut. Disassemble
the parts of drive pinion
YAD3D490
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