SsangYong Rexton. Manual — part 490
REAR AXLE 3D-13
SSANGYONG Y200
REAR AXLE HOUSING
Removal
1. Remove the tire.
2. Remove the connecting rod of LCRV assembly &
fixing nut of axle housing bracket.
YAD3D240
YAD3D250
YAD3D260
YAD3D270
3. Disconnect the brake oil hose & oil line (pipe)
1 Brake pipe nut.
2 Brake pipe mounting clip
3 3-way connector
4 Brake pipe assembly
4. Detach the air breather.
5. Remove the propeller shaft from rear axle input
shaft.
Notice: Do alignment marks before removing.
SSANGYONG Y200
3D-14 REAR AXLE
YAD3D280
YAD3D300
YAD3D290
6. Pull out the fixing pin of parking brake.
7. After removing the parking brake lever, pull out
the cable.
YAD3D310
8. Remove the lower arm mounting nuts and remove
the lower arm from the axle housing.
9. Detach the lower mounting of shock absorber from
the axle housing.
10. Remove the upper arm mounting nuts and remove
the upper arm from the axle housing.
REAR AXLE 3D-15
SSANGYONG Y200
11. Remove the stabilizer bar.
YAD3D320
YAD3D330
YAD3D350
YAD3D340
12. Remove the lateral rod mounting nut and detach
the lateral rod from the axle housing.
13. Lowering the axle slowly, remove the coil spring
& spring seat.
14. Lower the axle housing by using the safety jack.
Installation
1. Placing the rear axle housing on the assembly
position, install both coil springs.
SSANGYONG Y200
3D-16 REAR AXLE
YAD3D360
YAD3D370
YAD3D390
YAD3D380
2. Install the lateral rod in axle hosing.
Notice: Do not tighten the nuts completely.
Installation Notice
3. Install the shock absorber in axle housing.
Installation Notice
Tightening Torque
30 - 45 N•m
(22 - 33 lb-ft)
Tightening Torque
150 - 180 N•m
Tightening Torque
70 - 80 N•m
(52 - 59 lb-ft)
4. Install the stabilizer bar and upper/lower arm in
axle housing
Installation Notice
5. Install the propeller shaft of rear axle side and
tighten above the fixing bolts/nuts.
Installation Notice
30 - 45 N•m
(22 - 33 lb-ft)
150 - 180 N•m
150 - 180 N•m
Stabilizer bar cap bolt
Upper arm nut
Lower arm nut
6. Install the brake cable, air bleeder hose, oil pipe,
LCRV unit in rear axle assembly with assembled
completely.
Installation Notice
7. Bleeding the air in brake, install the tire.
12 - 23 N•m
(9 - 17 lb-ft)
6 - 8 N•m
(53 - 71 lb-in)
15 - 19 N•m
(11 - 14 lb-ft)
LCRV Mounting Bolt
Air Breather Hose Bolt
Brake Oil Pipe (M10)
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