SsangYong Rexton. Manual — part 348
M161 ENGINE MECHANICAL 1B2-75
SSANGYONG Y200
YAD1B6E0
YAD1B7M0
Tools Required
111 589 03 15 00 Holding Pin
Removal & Installation Procedure
1. Position the number 1 cylinder to ATDC 20 ° guide
rail.
2. Install the holding pin 111 589 03 15 00 into the
no.1 and no.6 bearing cap hole.
3. Remove the chain tensioner.
Installation Notice
4. Unscrew the bolt (1) and remove the guide rail.
Installation Notice
5. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
9 - 11 N•m
(80 - 97 lb-ft)
Tightening
Torque
Screw Plug
Tensioner
Assembly
40 N•m
(30 lb-ft)
72 - 88 N•m
(53 - 65 lb-ft)
SSANGYONG Y200
1B2-76 M161 ENGINE MECHANICAL
YAD1B7N0
CRANKCASE GUIDE RAIL
Preceding Work:
Removal of timing gear case cover
1 Guide Rail Pin
2 Guide Rail
Removal & Installation Procedure
1. Remove the timing gear case cover (3).
Notice: Be careful not to damage the gasket when
removing / installing the timing gear case cover.
2. Remove the guide rail (2) from the guide rail pin
(1).
Notice:
•
Replace the plastic guide (2) if damaged.
•
Connect the plastic guide (2) and the guide rail
(1) by aligning them accurately when installing.
3. Installation should follow the removal procedure
in the reverse order.
3 Timing Gear Case Cover
M161 ENGINE MECHANICAL 1B2-77
SSANGYONG Y200
YAD1B2L0
CRANKSHAFT SPROCKET
Preceding Work:
Removal of oil pan
Removal of tensioning rail
Removal of crank case guide rail
1 Oil Pump Chain Tensioner
2 Oil Pump Chain Bushing
3 Oil Pump Chain Spring
4 Crankshaft Sprocket
5 Key
6 Bolt (M8 x 20, 1 piece) / Washer
. . . . . . . . .. 29 - 35 N•m (21 - 26 lb-ft)
7 Oil Pump Sprocket
8 Oil Pump
9 Oil Pump Roller Chain
10 Timing Chain
SSANGYONG Y200
1B2-78 M161 ENGINE MECHANICAL
YAD1B2N0
YAD1B850
Tools Required
615 589 01 33 00 Crankshaft Sprocket Puller
Removal & Installation Procedure
1. Put the assembly mark at the crankshaft sprocket
(4) and the timing chain (10) with the paint (arrow).
Notice: Align the assembly marks on crankshaft
sprocket and timing chain. Also, align the
assembly marks on camshaft sprocket and timing
chain when installing.
2. Unscrew the bolt (6) and remove the oil pump
sprocket (7) from the oil pump.
Installation Notice
3. Remove the oil pump roller chain (9).
4. Remove the oil pump chain tensioner (1), oil pump
chain bushing (3), and the oil pump chain spring
(2).
5. Remove the crankshaft sprocket (4) using
crankshaft sprocketpuller 615 589 01 33 00.
Notice:
•
Make sure not to lose the crankshaft pulley key
(5) when removing.
•
Install the crankshaft sprocket (4) after warming
it up.
6. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
29 - 35 N•m
(21 - 26 lb-ft)
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