SsangYong Rexton. Manual — part 325
M162 ENGINE MECHANICAL 1B1-103
SSANGYONG Y200
YAD1B4L0
UNIT REPAIR
OIL GALLERY IN CRANKCASE
Preceding Work : Removal of crankshaft
Removal of oil spray nozzle
1 Plug
2 Steel Ball
Cleaning Procedure
1. Remove the plug (1) with a screwdriver.
2. Using a round bar (3) and hammer, remove the
steel ball (2).
3. Using the compressed air, blow into the oil
galleries and clean it off.
3 Round Bar . . . . . . . . .
φ
11 x 750 mm
YAD1B3M0
SSANGYONG Y200
1B1-104 M162 ENGINE MECHANICAL
1 Plug . . . . . . . . . . . . . . Replace
2 -
3 -
Sealing Procedure
1. Enlarge the end of main oil gallery (4) to be
diameter of 16mm, depth of 15mm.
2. Using an M16 x 1.5 thread (tap), make the thread
at the end of main oil gallery (4).
3. Throughly clean the oil gallery with compressed
air and tighten the screw plug (M16 x 1.5) after
applying sealing bond on it.
4. Apply Loctite 270 on new plug and tighten to the
hole until the drift 102 589 12 15 00 is stopped
after inserting new plug into the drift.
4 Main Oil Gallery
5 Screw Plug
Tools Required
102 589 12 15 00
Drift
YAD1B3N0
M162 ENGINE MECHANICAL 1B1-105
SSANGYONG Y200
OIL GALLERY IN CYLINDER HEAD
Preceding Work : Removal of cylinder head
Removal of camshaft
Removal of tappet
1 Screw Plug . . . . . . . ... 15 N•m (11 lb-ft)
2 Seal
Cleaning Procedure
1. Remove the screw plug (1) and the seal (2).
Installation Notice
Replace the seal with new one.
2. Clean the oil gallery using the compressed air.
3 Steel Ball (
φ
8mm)
Tightening Torque
15 N•m (11 lb-ft)
YAD1B3Q0
SSANGYONG Y200
1B1-106 M162 ENGINE MECHANICAL
YAD1B3R0
YAD1B3S0
YAD1B3T0
YAD1B3U0
Sealing Procedure
1. Remove the screw plug (1) and the seal.
Installation Notice
2. Remove the steel ball from the oil gallery (4), (5),
(6) and (7) using the round bar (12,
φ
6 x 700 mm).
4. Enlarge the oil gallery at the rear of the cylinder
head to be diameter 9mm, depth 8mm.
5. Tap in the steel ball (3) from the side to the oil
gallery using the punch (13).
6. Pull out the steel ball (3) using the round bar (12).
7. Enlarge the oil gallery to be diameter 9mm, depth
8 mm.
3. Remove the plug (8) using the screw driver.
Tightening Torque
15 N•m (11 lb-ft)
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