Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1815
MSG MODEL (2WD) 7B-37
There are six thrust washer sizes available.
Thrust Washer Availability
mm(in)
7.8 (0.307)
7.9 (0.311)
8.0 (0.315)
8.1 (0.319)
8.2 (0.323)
8.3 (0.327)
4) Position the thrust ring snap ring gap
1
and the thrust ring
gap
2
so that they are separated at a 90
° angle.
7B-38 MSG MODEL (2WD)
DETENT AND SHIFT ARM ASSEMBLY
Reassembly Steps
1. Intermediate plate and gear assembly
! 2. 1st-2nd shift arm
! 3. 3rd-4th shift arm
4. Interlock pin
5. 3rd-4th shift rod
6. 1st-2nd shift rod
! 7. Rev.-5th shift arm
8. Rev.-5th shift rod
9. Detent ball
10. Detent spring
!11. Detent spring plate and gasket
MSG MODEL (2WD) 7B-39
Important Operations
2. 1st-2nd Shift Arm
3. 3rd-4th Shift Arm
7. Rev.-5th Shift Arm
1) Hold a round bar against the shift rod end lower face to
protect it against damage.
2) Use a spring pin installer to install the spring pin to the shift
arm and the shift rod.
Never reinstall the used spring pins.
11.Detent spring Plate and Gasket.
1) Install the new detent plete and new gasket onto the
transmission case into the correct direction.
2) Tighten the detent spring plate bolts to the specified torque.
Detent Spring Plate Bolt Torque
N
⋅m(kgf⋅m/lb⋅ft)
18.6
± 3.9 (1.9 ± 0.4 / 13.7 ± 2.9)
7B-40 MSG MODEL (2WD)
MAJOR COMPONENTS
Reassembly steps
1. Intermediate plate with gear assembly
! 2. Rear cover with oil seal
! 3. Transmission case
! 4. Bearing snap ring
5. Counter gear snap ring
! 6. Front cover with oil seal
7. Speedometer driven gear
8. Gear control box assembly
9. Speedpmeter sensor
10. Clutch shift fork
11. Clutch shift block and release bearing
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