Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1719
6F-12 ENGINE EXHAUST
Catalytic Converter (If applicable)
Catalytic Converter and Associated Parts
Legend
1. Catalytic Converter
2. Gasket
(2.2L & 2.0L Models)
(2.4L Model)
Legend
1. Catalytic Converter
ENGINE EXHAUST 6F-13
Removal
(2.2L & 2.0L)
1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety stands.
3. Remove center exhaust pipe fixing bolts.
4. Remove exhaust silencer fixing bolts.
5. Remove Catalytic Converter (1).
(2.4L)
1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety stands.
3. Remove exhaust silencer.
4. Remove mid pipe.
5. Remove the propeller shaft assy.
6. Remove the O
2
sensor.
7. Remove the front exhaust pipe with catalytic converter.
Installation
1. Install Catalytic Converter (1) and tighten four exhaust
silencer fixing bolts and center exhaust pipe fixing bolts to
the specified torque:
Torque:
Fixing bolts: 43 N
⋅⋅⋅⋅m (4.4 kgf⋅⋅⋅⋅m)
6F-14 ENGINE EXHAUST
3 WAY CATALYTIC CONVERTER
SYSTEM (If applicable)
N
2
Inspection
Make the necessary adjustments, and part replacements if
excessive or damage is discovered during inspection.
Exhaust Pipe Assembly
1. Check connections for looseness or damage.
2. Check clamps for weakness, crack, or damage.
Catalytic Converter
Check for dents or damage.
If any part of the converter is damaged or dented, repair or
replace it.
ENGINE EXHAUST 6F-15
Removal
1. Jack up the vehicle.
2. Check that the converter is cool.
3. Remove the bolts at the front and rear of the converter.
4. Remove the converter and gaskets.
Installation
1. Place new gaskets on the converter front and rear pipes,
and connect the converter to the exhaust pipes.
Note:
When placing new gaskets, check that “U” mark on the
gasket is upside.
2. Tighten the bolts with the specified torque.
3. Reinstall the bracket bolts and tighten them.
(2.4L model)
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