Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1910
7A4-72 UNIT REPAIR (JR405E)
08ASSY018
248L300008
09U-SPG2
6. 2 – 4 brake spring
Install the 2-4 brake springs (3) to the transmission case.
UNIT REPAIR (JR405E) 7A4-73
RTW37AMF0001-X
10ASSY019
7. Return spring and 2 – 4 brake retainer
•
Align the transmission case groove and the 2-4 brake
retainer projection.
•
Install the return spring and the 2-4 brake retainer.
11ASSY028
12ASSY029
•
Install the spring compressor to the transmission case.
Spring compressor: 5-8840-2764-0
NOTE:
Carefully center the spring compressor to prevent damage
to the return spring.
•
Push the 2-4 brake retainer into place.
NOTE:
Do not push the brake retainer too far.
Damage to the return spring will result.
•
Install the snap ring.
7A4-74 UNIT REPAIR (JR405E)
14ASSY031
17ASSY113
8. Sleeve and seal ring
•
Install the new sleeve and seal ring to the transmission
case.
192-4B22
•
Force compressed air (392 kPa/4.0 kg/cm
2
) through the
transmission case oil passage to 2-4 brake operation.
If the 2-4 brake does not operate, the seal ring may be
damaged or the parts may have been installed in the
wrong order.
20ASSY037
9. Bearing race, front sun gear, and bearing
•
Install the bearing race to the front sun gear.
NOTE:
Apply Vaseline to the bearing race and bearing to prevent
them from falling during the installation procedure.
21ASSY040
•
Install the front sun gear to the transmission case.
UNIT REPAIR (JR405E) 7A4-75
22ASSY042
•
Install the bearing to the front sun gear.
23ASSY045
10.High clutch hub and bearing race
Install the bearing race to the high clutch hub.
NOTE:
Apply Vaseline to the bearing race.
24ASSY047
•
Install the high clutch hub and the bearing race to the
transmission case.
25R&H42
11.Clutch pack (reverse and high clutch assembly)
•
Install the bearing (with bearing race) to the clutch pack.
NOTE:
••••
The black side (bearing race) of the bearing must
contact the clutch pack.
••••
Apply Vaseline to the bearing.
26ASSY049
•
Install the clutch pack and bearing to the transmission
case.
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