Isuzu Rodeo UE. Manual — part 497
7B–20
MANUAL TRANSMISSION
7. Remove gear control lever(6).
262RW025
8. Raise and support vehicle with suitable jack stands.
Remove flexible hose bracket and slave cylinder(7)
with pipe.
205RW002
9. Remove propeller shaft flange yoke bolts and nuts at
the defferential side.
NOTE: Apply alignment marks on the flange at both front
and rear sides.
401RW008
10. Remove propeller shaft(8) from the transmission
main shaft spline.
11. Remove fuel pipe heat protector(9) and clip.
141RW004
MANUAL TRANSMISSION
7B–21
12. Disconnect reverse switch and speed sensor harness
connector.
13. Remove two cover bolts from the clutch housing and
flywheel under cover(10).
14. Support the transmission with a transmission jack.
15. Remove two transmission mounting rubber nuts(11).
022RW001
16. Remove transmission mount rubber(12).
17. Remove six crossmember bolts and third
crossmember(13).
18. Remove transmission retaining nuts and bolts.
Remove the transmission(14) from the vehicle.
Installation
1. Apply a thin coat of molybdenum disulfide grease to
the top gear shaft spline.
2. Slowly operate the transmission jack until the front of
transmission jack is aligned with rear of the engine.
The slope of the engine and the transmission must be
the same.
3. Align the top gear shaft spline with the clutch driven
plate spline.
Install the transmission(14) to the engine.
4. Tighten the transmission nuts and bolts as shown in
the figure.
Flexible hose bracket bolt is installed at the step of
slave cylinder installation.
7B–22
MANUAL TRANSMISSION
225RW003–1
5. Install the transmission mounting rubber(12) to the
transmission case.
Torque: 41 N·m (30 lb ft)
6. Install the third crossmember(13) to the frame.
Torque: 76 N·m (56 lb ft)
7. Install the transmission to third crossmember.
Torque: 41 N·m (30 lb ft)
022RW001
Remove the transmission jack from transmission
side.
MANUAL TRANSMISSION
7B–23
8. Install flywheel under cover(10).
9. Connect reverse switch and speed sensor harness
connector.
10. Connect fuel pipe to transmission side.
220RW049
220RW048
11. Install fuel pipe heat protector(9) and clip.
141RW004
12. Insert propeller shaft splined yoke into the
transmission mainshaft spline.
Install the propeller shaft flange yoke to the drive
pinion flange.
Torque: 50 N·m (37 lb ft)
13. Install slave cylinder(7) and flexible hose bracket.
Slave cylinder bolt
Torque: 50 N·m (37 lb ft)
Flexible hose bracket bolt
Torque: 40 N·m (30 lb ft)
205RW002
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