Isuzu Rodeo UE. Manual — part 515

7B–92

MANUAL TRANSMISSION

Extension Housing (TREMEC T5R)

Disassembled View

226RW148

Legend

(1) Vent
(2) Slip Yoke Seal
(3) Slip Yoke Bushing
(4) Extension Housing

Disassembly

1. Remove the vent(1) from the extension housing(4).

220RW054

2. Remove the slip yoke seal(2) from the rear of the

extension housing(4), using remover J–26941and
slide hammer J–23907.

220RW056

3. Remove the slip yoke bushing(3) from the rear of the

extension housing(4), using remover J–23062–14
and driver handle J–8092.

220RW055

MANUAL TRANSMISSION

7B–93

Reassembly

1. Install the slip yoke bushing(3) into the rear of the

extension housing(4), using installer J–23062–14
(with J–8092 driver handle) and a hammer.

220RW057

2. Install the slip yoke seal(2) into the rear of the

extension housing(4), using installer J–38763 and a
soft-faced hammer.

220RS062

3. Install the vent(1) into the extension housing.

7B–94

MANUAL TRANSMISSION

Shift Cover (TREMEC T5R)

Disassembled View

230RW008

Legend

(1) Selector Arm Roll Pin
(2) Shift Shaft
(3) 3–4 Shift Fork and Fork Pads(2)
(4) Selector Plate(2)
(5) Selector Arm

(6) Interlock Plate
(7) 1–2 Shift Fork and Fork Pads(2)
(8) Shift Shaft Bore Plug
(9) O-ring Seal

(10) Shift Cover

Disassembly

1. Remove the selector arm roll pin(1), using a

3/16–inch diameter pin punch and hammer.

230RS028

MANUAL TRANSMISSION

7B–95

2. Remove the shift shaft(2) from the other parts. Note

the correct position of both the interlock plate(6) and
selector arm(5) before you remove them from the
cover(10).

230RS029

3. Remove 3–4 shift fork and fork pads two(3).
4. Remove selector plate two(4), selector arm(5), and

interlock plate(6).

5. Remove 1–2 shift fork and fork pads two(7).
6. Remove shift shaft bore plug(8) and O-ring seal(9)

from shift cover(10).

Reassembly

1. If the shift shaft bore plug(8) was removed, coat plug

outer surface with sealer and install the plug(8) into
the cover (10) until it is flush.

2. Install the fork pads(7) and selector plate(4) onto the

1–2 shift fork(7).

3. Push the shift shaft(2) into the cover(10) until front of

the shaft is at the cover’s rear inside edge.

230RS030

4. Place the 1–2 shift fork(7) into the cover(10) with its

selector plate(4) facing the front of the cover.

230RS031