Isuzu KB P190. Manual — part 1116

7A3-10 ON-VEHICLE SERVICE (JR405E)

SELECT LEVER

RTW77ALF000201

Legend

1. Rear

console

2. Front

console

3. Shift lock release button

4. Shift lock button spring

5. Upper housing

6. Interlock controller

7. Base

plate

8. Position indicator housing

9. Spring

plate

10. Lamp assembly

11. Grooved pin

12. Shift lock unit

13. Lever assembly

14. Sleeve

15. Select lever knob

ON-VEHICLE SERVICE (JR405E) 7A3-11

Remove or Disconnect

1. Block the wheels.

2. Disconnect the negative battery cable.

3. Remove the rear console and the front console.

4. Remove the 2 screws fixing the select lever knob.

5. Remove the knob together with the knob button and

spring from the lever.

6. Turn the sleeve counterclockwise to remove it.

Make a note of the number of turns required to free

the sleeve.

7. Remove the harness connectors from the base

plate.

8. Remove the upper housing (held in place by 4

latched fasteners).

9. Remove the lamp assembly by turning it

counterclockwise.

10. Remove the spring plate.

11. Remove the grooved pin.

12. Disconnect the shift cable from the select lever.

13. Remove the lever assembly by pressing the rod

down (lever in N position).

14. Remove the harness connectors from the shift lock

unit, then remove the shift lock unit.

15. Remove the interlock controller.

16. If the replacement of shift lock release button or

shift lock button spring is required, remove the

position indicator housing, the shift lock button

spring and shift lock release button can be

removed.

Install or Connect

NOTE

Apply MULTEMP No. 2 grease (or equivalent) to the
select lever. Refer to the illustration.

RTW77ALH000201

1. Install the interlock controller.

2. Install the shift lock unit and connect the harness to

the shift lock unit.

3. Install the lever assembly to the base plate.

a. Insert and secure the shaft and connect the

cable.

b. Insert pawled end of the shaft into the base plate

hole.

c. Insert the detent pin of the shaft into detent

aperture (lever assembly in N position).

d. Install the grooved pin.

7A3-12 ON-VEHICLE SERVICE (JR405E)

4. Install the spring plate.

a. Insert the detent pin into the base plate detent

groove until it touches the front wall (lever

assembly in N position).

RTW37ASH001001

b. Stack the short spring plate and tighten the

screws to the specified torque.

Screw torque

2 N

⋅m (0.2kgf⋅m/17 lb⋅in)

c. Check that the detent pin moves smoothly in the

detent groove (shift knob temporarily installed).

5. Temporarily install the sleeve.

6. Move the lever to the “P” position.

7. Adjust the clearance (2) between the detent plate

and the pin by moving the select lever knob sleeve

(1).

Detent plate and pin clearance

mm(in)

0.2 - 1.0 (0.01 - 0.04)

255R300002

8. Install the lamp assembly to the lamp socket.

a. Align the recessed portion of the lamp socket with

the protruding portion of the lamp assembly.

b. Insert the lamp assembly into the lamp socket

and rotate it 90 degrees clockwise.

9. Remove the sleeve and move the lever to the “N”

position.

10. Install the upper housing. Make sure that the 4

latched fasteners are securely closed.

11. Attach the harness connectors to the base plate.

12. Install the sleeve (rotate the sleeve clockwise the

same number of turns it was rotated

counterclockwise at disassembly).

13. Install the knob, the knob button, and the knob

spring.

14. Install the 2 screws securing the knob and tighten

them to the specified torque.

Screw torque: 2 N

⋅m (0.2kgf⋅m/17 lb⋅in)

ON-VEHICLE SERVICE (JR405E) 7A3-13

SHIFT CABLE

RTW77ALF000301

Legend

1. Select

lever

2. Select lever base

3. Shift

cable

4. Bracket

5. Adjuster

6. Manual shaft select lever

7. Shift cable retaining pawl

8. Clip

Remove or Disconnect

1. Block the wheels.

2. Disconnect the negative battery cable.

3. Move the select lever to the “N” position.

4. Remove the rear console and front console.

5. Disconnect the shift cable from the select lever.

6. Press on the shift cable retaining pawl to remove the

cable from the select lever base.

7. Disconnect the shift cable from the transmission

side.

8. Remove the shift cable from the bracket.

9. Pull the shift cable free from the bottom of the

vehicle.