Isuzu KB P190. Manual — part 1134
UNIT REPAIR (JR405E) 7A4-59
18CASE-AY43
• Use a pin punch to drive the manual plate spring pin into
place.
21CASE-AY48
3. Detent spring
• Install the detent spring and tighten the fixing bolt to the
specified torque.
Torque: 7 N
⋅⋅⋅⋅m (0.7 kgf⋅⋅⋅⋅m/61 Ib⋅⋅⋅⋅in)
23CASE-AY53
4. Harness assembly
• Apply automatic transmission fluid to the new O-ring and
install them to the harness assembly.
• Install the harness assembly to the transmission case.
Tighten the fixing bolt to the specified torque.
Torque: 6 N
⋅⋅⋅⋅m (0.6 kgf⋅⋅⋅⋅m/52 Ib⋅⋅⋅⋅in)
24ASSY003
5. Low one-way clutch inner race
• Install new seal rings to the low one-way clutch inner
race.
25ASSY126
• Measure the gap between the seal ring and the ring
groove.
If the measured valve is outside the specified range the
low one-way clutch inner race must be replaced.
Sealing ring and ring groove gap:
0.10~0.25 mm (0.0039~0.0098 in)
7A4-60 UNIT REPAIR (JR405E)
26L&R01
6. Low and reverse brake piston
• Install new seal rings to the low and reverse piston.
RTW47ASH000701
As shown in a figure, a sealing lip is attached.
27ASSY004
• Install the low and reverse brake piston to the
transmission case.
28ASSY005
7. Return spring
• Install the return spring to the low and reverse brake
piston.
29ASSY006
8. Low one-way clutch inner race
• Install the low one-way clutch inner race to the
transmission case.
• Temporarily tighten the 7 fixing bolts.
UNIT REPAIR (JR405E) 7A4-61
31ASSY074
• Tighten each of the bolts a little at a time to the specified
torque.
Be sure that the return spring and the low one-way
clutch inner race installation position does not change as
you tighten the bolts.
Torque: 24 N
⋅⋅⋅⋅m (2.4 kgf⋅⋅⋅⋅m/17 Ib⋅⋅⋅⋅ft)
32ASSY007
9. Dish plate, driven plates, drive plates, and retaining
plate (low and reverse brake)
• Install the dish plate (1) followed by the 6 driven plates
(2) and drive plates (3) sets.
33ASSY008
34ASSY009
35N-SPG02
• Install the N-type spring.
7A4-62 UNIT REPAIR (JR405E)
RTW37AMF0001-X
36ASSY10
• Install the retaining plate (4).
37ASSY011
• Install the snap ring.
38L&R03
• Force compressed air (390 kPa/4.0 kgf/cm
2
/57 psi)
through the oil passages of the transmission case to
check low and reverse brake operation.
If the low and reverse brake does not operate, check the
seal rings for damage and replace if necessary. Also
check that no parts have been installed out of place.
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