Isuzu KB P190. Manual — part 364

6A-96 ENGINE MECHANICAL (4JK1/4JJ1)

34. Inspection / adjustment of valve clearance.

• Refer to procedure for Service Precautions in

this manual.

35. Install the fuel injector.

• Refer to procedure for Fuel System in this

manual.

36. Install the baffle cover.

• Refer to procedure for Camshaft Assembly in

this manual.

37. Install the cam end gasket.

• Apply the liquid gasket (ThreeBond TB-1207B

or equivalent).

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Legend

1. Cam End Gasket

2. 2.0 - 3.0 mm (0.078 - 0.118 in)

38. Install the cylinder head cover.

Refer to procedure for Cylinder Head Cover in this

manual.

39. Install the glow plug .

Tighten the glow plug to the specified torque.

Tightening torque: 18 N

⋅⋅⋅⋅m (1.8 kg⋅⋅⋅⋅m / 13 lb ft)

40. Install the glow plug connector.

Tighten the nut to the specified torque.

Tightening torque: 2 N

⋅⋅⋅⋅m (0.2 kg⋅⋅⋅⋅m / 17 lb in)

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1. Glow Plug Connector

2. Nut

ENGINE MECHANICAL (4JK1/4JJ1) 6A-97

47. Install the A/C compressor adjust pulley.

Tighten the bolt and nut to the specified torque.

Tightening torque: bolt 25 N

⋅⋅⋅⋅m (2.6 kg⋅⋅⋅⋅m/19 lb ft)

Tightening torque: nut 25 N

⋅⋅⋅⋅m (2.6 kg⋅⋅⋅⋅m/19 lb ft)

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1. Bolt

2. Nut

48. Install the A/C compressor and connector.

Tighten the bolt to the specified torque.

Tightening torque: 44 N

⋅⋅⋅⋅m (4.5 kg⋅⋅⋅⋅m / 33 lb ft)

49. Connect each connector.

• Barometric

Sensor

• EGR

Valve

• Glow

plug

• Water temperature sensor
• Camshaft Position sensor
• Throttle Assembly

50. Install the turbocharger engine oil return pipe (1).

Tighten the bolt and nut to the specified torque.

Tightening torque:

nut: 25 N

⋅⋅⋅⋅m (2.6 kg⋅⋅⋅⋅m/19 lb ft)

bolt: 10 N

⋅⋅⋅⋅m (1.0 kg⋅⋅⋅⋅m/87 lb in)

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51. Install the turbocharger engine oil feed pipe (1).

Tighten the bolt to the specified torque.

Tightening torque: bolt 23 N

⋅⋅⋅⋅m (2.3 kg⋅⋅⋅⋅m/17 lb ft)

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6A-98 ENGINE MECHANICAL (4JK1/4JJ1)

52. Install the turbocharger water feed pipe.

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1. Turbocharger Water Feed Pipe

53. Install the turbocharger water return pipe.

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1. Turbocharger Water Return Pipe

54 Install the A/T oil cooler pipe bracket.

Refer to procedure for automatic transmission in

this manual.

55. Install the catalyst converter.

Refer to procedure for Turbocharger and Exhaust

Manifold in this manual.

56. Connect the front drive shaft. (4

×4)

Refer to procedure for front propeller shaft in this

manual.

57. Install the exhaust front pipe.

• Refer to procedure for “Exhaust System” in this

manual.

58. Install the EGR cooler.

• Refer to procedure for “Exhaust System” in this

manual.

59. Install the EGR cooler water pipe.

• Refer to procedure for “Exhaust System” in this

manual.

60. Install the EGR cooler heat protector.

• Refer to procedure for “Exhaust System” in this

manual.

61. Install the cooling fan.

• Refer to procedure for “Engine Cooling” in this

manual.

62.Install the A/C drive belt.

• Refer to procedure for “Intake Manifold” in this

manual.

63. Install the radiator fan shroud. Upper and lower.

64. Install the radiator upper hose.

• Refer to procedure for engine cooling in this

manual.

65. Install the harness bracket.

66.

Install the fuel leak off hose (1), and the fuel

injector connector (2).

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ENGINE MECHANICAL (4JK1/4JJ1) 6A-99

67.Install the intercooler (High output).

• Install the intercooler.
• Install the two intake hoses.
• Connect the BARO sensor harness connector.

68. Install the intake hose.

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Legend

1. Intake Hose for Intercooler and Intake Throttle

2. Intake Duct for Turbocharger and Air Cleaner

3. Intake Hose for Turbocharger and Intercooler

69. Install the engine head cover.

70. Replenish the coolant.